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TJM T24 Fitting Instructions Manual

Venturer bar mitsubishi triton my24
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FITTING INSTRUCTIONS
Product:
T24 Venturer Bar
Vehicle:
Mitsubishi Triton MY24
Part No.
070ST24A50T
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g., engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
For product warranty please refer to our website www.tjm.com.au
F-37719
Page 1 of 31
08/05/2024

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Summary of Contents for TJM T24

  • Page 1 Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above). Do not remove any plaques or labels from the V.F.P.S. Do not modify the structure of the V.F.P.S. in any way. For product warranty please refer to our website www.tjm.com.au F-37719 Page 1 of 31...

  • Page 2: Parts List

    Grille Support Bracket RH F-39285R Guide Brace F-39287 Wing Guard Radar Cover LH F-39212L Wing Guard Radar Cover RH F-39212R Pinch Weld (800mm) 93154 Bumper cut template F-37719-T1 For product warranty please refer to our website www.tjm.com.au F-37719 Page 2 of 31 08/05/2024...

  • Page 3: Tools Required

    Ensure vehicle is properly Must be worn when using cutting, drilling, or mechanical lifting aid supported before commencing power tools. grinding. required for FPS fitment. work. For product warranty please refer to our website www.tjm.com.au F-37719 Page 3 of 31 08/05/2024...
  • Page 4 • Left-hand & right-hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
  • Page 5 5. Remove the grille from the vehicle by pulling it forwards to release the clips and then set it aside. For product warranty please refer to our website www.tjm.com.au F-37719 Page 5 of 31 08/05/2024...
  • Page 6 RHS SHOWN from vehicle. Repeat on LHS. 10. Remove and discard the clips (4) securing the RHS SHOWN wheel liner to the bumper. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 6 of 31 08/05/2024...
  • Page 7 13. Detach the fog light garnish by prying it out and RHS SHOWN unclip and remove the shroud to access the screw securing the bumper. Repeat on LHS. Detach Unclip and remove For product warranty please refer to our website www.tjm.com.au F-37719 Page 7 of 31 08/05/2024...
  • Page 8 Carefully remove the bumper and set it aside. 15. Remove the clips (2) and discard the foam. 16. Remove and retain the OE Front Underbody Guard and associated fasteners (4). For product warranty please refer to our website www.tjm.com.au F-37719 Page 8 of 31 08/05/2024...
  • Page 9 Repeat on RHS. 19. Remove and discard the air guide by removing RHS SHOWN the clips (2). Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 9 of 31 08/05/2024...
  • Page 10 22. Looking at the bumper from the back, record each parking sensor’s position and orientation. 23. Remove the parking sensors and the associated wiring harness from the bumper. For product warranty please refer to our website www.tjm.com.au F-37719 Page 10 of 31 08/05/2024...
  • Page 11 26. Disconnect and remove the fog light by RHS SHOWN removing screws (3). 27. Remove screws (2) securing the bumper STEP 26 garnish. STEP 27 Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 11 of 31 08/05/2024...
  • Page 12 32. Extend the masking towards the centre grille to locate and mark the trim line on the grille. Repeat on RHS. 33. Remove the centre grille before trimming the bumper. For product warranty please refer to our website www.tjm.com.au F-37719 Page 12 of 31 08/05/2024...
  • Page 13 STEP 36 IS FOR TRITON GLS & GSR VARIANTS. 36. Cut the grille along the indicated trim lines. Retain grille material as indicated. Retain these For product warranty please refer to our website www.tjm.com.au F-37719 Page 13 of 31 08/05/2024...
  • Page 14 38. Refit the bumper back onto the vehicle using previously retained OE fasteners (4). LHS SHOWN 39. Drill a 7mm mounting hole at the location as RHS SHOWN indicated. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 14 of 31 08/05/2024...
  • Page 15 M12 x 1.25 x 35mm Hex Head Bolt (3), M12 x 4 x 2.5 Spring Washer (3) & M12 x Ø24mm x 1.6mm Flat Washer (3). Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 15 of 31 08/05/2024...
  • Page 16 45. Align both the Outer Chassis Mnt RH/LH and Inner Chassis Mnt RH/LH both horizontally and vertically and ensure that the mount is hard up against the side of the chassis. For product warranty please refer to our website www.tjm.com.au F-37719 Page 16 of 31 08/05/2024...
  • Page 17 RHS SHOWN x 35mm Hex Head Bolt (4), 1/2" x Ø1-1/4” x 2.5mm Flat Washer (8) & M12 x 1.25 Nyloc Nut (4). Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 17 of 31 08/05/2024...
  • Page 18 53. Align plate with existing holes and tighten to specified torque. Check holes and slots align NUTS after tightening allow easy bolt TO INSIDE fitment/clearance. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 18 of 31 08/05/2024...
  • Page 19 M6 x 1.0 x 20mm Hex Head Bolt (3), M6 x Ø12.5mm x 1.2mm Flat Washer (6), M6 x 1.0 Nyloc Nut (3). Bolt head on the front face. For product warranty please refer to our website www.tjm.com.au F-37719 Page 19 of 31 08/05/2024...
  • Page 20 STEP 63 ONLY APPLIES IF A WINCH IS TO BE FITTED. OTHERWISE PLEASE PROCEED TO NEXT STEP. 63. Refer to the winch fitting instructions to fit the winch to the “Winch Frame”. For product warranty please refer to our website www.tjm.com.au F-37719 Page 20 of 31 08/05/2024...
  • Page 21 69. Clean mountings surfaces so they are free of RHS SHOWN oils & residues, then affix the parking sensor housings to the rear side of the “T24 Venturer Bar” (F-37229) ensuring that the orientation is as noted in Step 22.
  • Page 22 M6 x 1.0 x 20mm Hex Head Bolt (4) & M6 x Ø12.5mm x 1.2mm Flat Washer (4) & M6 x 2.5 x 1.2 Spring Washer (4). For product warranty please refer to our website www.tjm.com.au F-37719 Page 22 of 31...
  • Page 23 Repeat on LHS. 76. Attach the “Bottom Centre Grille” (F-39389) to RHS SHOWN the “T24 Venturer Bar” using M6 x 1.0 x 20mm Screw Button HD Socket ZP (BLACK) (4), M6 x Ø12.5mm x 1.2mm Washer Flat ZP (BLACK) (4) &...
  • Page 24 Mitsubishi Triton MY24 Part No. 070ST24A50T 77. If winch is fitted install the fairlead supplied with the winch to the front of the “T24 Venturer Bar” as shown. 78. Attach the “Light Mount” (F-37256) to the wing LHS SHOWN using M8 X 1.25 X 25 Screw Button Socket (4), M8 X 17 X 1.2 Washer Flat (8) &...
  • Page 25 070ST24A50T 81. Fit the “M8 Pull Plunger w/ Thin Nut” (F-33789) RHS ONLY to the “T24 Venturer Bar” and tighten the thin DO NOT overextend nut against the M8 x 1.25 Hex Nut (1) to lock the pull plunger in place.
  • Page 26 Repeat on LHS 86. With the assistance of another person, carefully RHS SHOWN lift the “T24 Venturer Bar” into position on the “Winch Frame”, then loosely secure it in place, using supplied “Outer Washer Plate” (F-36907) and M12 x 1.25 x 40mm Hex Head Bolt (4), 1/2"...
  • Page 27 93. Fit the grille back to the vehicle using the fasteners (2) retained in Step 4. 94. Fit the radiator shroud back to the vehicle using the fasteners (8) retained in Step 2. For product warranty please refer to our website www.tjm.com.au F-37719 Page 27 of 31 08/05/2024...
  • Page 28 (BLACK) (4), M6 x 1.0 Hex Nut ZP (BLACK) (3) & M6 x 1.0 Nyloc Nut ZP (BLACK) (1). Washer only on the nut side. Note: Leather grain surface on the outside. Nyloc Nut For product warranty please refer to our website www.tjm.com.au F-37719 Page 28 of 31 08/05/2024...
  • Page 29 Repeat on LHS. 101. Mark the trim lines on the wheel liner as LHS SHOWN indicated and cut along the previously market trim lines. Repeat on RHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 29 of 31 08/05/2024...
  • Page 30 3.0 X 2.0 ZP Spring Washer (3). 106.2. OE fasteners (2) removed in Step 16. Note: TJM FUG fits directly to winch STEP 106.2 frame. Discard “FUG Spacer” For product warranty please refer to our website www.tjm.com.au F-37719 Page 30 of 31 08/05/2024...
  • Page 31 109. Check the operation of the parking sensors, radars, and camera to ensure that they are functioning correctly. For product warranty please refer to our website www.tjm.com.au F-37719 Page 31 of 31 08/05/2024...

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