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TJM T13 Fitting Instructions Manual

Outback frontal protection system for ford ranger pxiii

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Product:
Vehicle:
Part No.
070SB13N21W
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
• Read instructions fully before commencing fitment.
Use extreme caution in handling the radar. Damage caused by mishandling
is not warrantable.
• A slimline number plate is recommended for improved approach angle.
The fitment of TJM products does not nullify the OE manufacturer's
operating guidelines and/or warnings. Ensure you are familiar with and
adhere to the usage instructions specified by the manufacturer in the
owner's manual or other official
For vehicles with active park assist, ensure you read and understand the OE
manufacturer's guidelines/limitations/warnings for parking aids. The driver
of the vehicle is ultimately responsible for its operation.
• Left hand and Right hand components are determined as seated in the
vehicle.
• Check for (and remove) any build up in all captive nuts fitted to the FPS.
• Be aware that a number of government / fleet departments require that the
tow points be painted red.
• Ensure that the "Rated Recovery Point Label" is affixed alongside the
compliance label, in the driver's side doorjamb.
• When fitting accessories to TJM products (ie. driving lights and aerials),
ensure suitable washer plates are used under the mounting surface that
allow the accessory to be secured in a way that prevents it from damaging
the product.
• When removing protective coatings, ensure all new edges are deburred,
clean any swarf from the area and apply rust preventative to exposed
surfaces.
Bolt tensions
All bolt tensions
are as follows
unless otherwise
specified.
For product warranty please refer to our website www.tjm.com.au
F-27198.docx
FITTING INSTRUCTIONS
T13 Outback Frontal Protection System
Dia. (mm)
5
6
8
Page 1 of 27
Ford Ranger PXIII
documentation.
Nm
ft.lbs
Dia. (mm)
5
4
10
9
7
12
22
16
14
Nm
ft.lbs
44
32
77
57
121
89
04/11/2021

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Summary of Contents for TJM T13

  • Page 1 • Ensure that the “Rated Recovery Point Label” is affixed alongside the compliance label, in the driver’s side doorjamb. • When fitting accessories to TJM products (ie. driving lights and aerials), ensure suitable washer plates are used under the mounting surface that allow the accessory to be secured in a way that prevents it from damaging the product.
  • Page 2 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Ford Ranger PXIII Part No. 070SB13N21W For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 2 of 27 04/11/2021...
  • Page 3 Foam Tape (750mm) K1361 M12 Spring Washer K0977 TJM LOGO Sticker K3183 1/2" x Ø1-1/4” Flat Washer K0623 Rated Recovery Point Label HC0064 Airbag Compatibility Label HC0057 For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 3 of 27 04/11/2021...
  • Page 4 350mm from the bumper centreline, mark a rectangle 85mm wide by 35mm high, as shown. Repeat both sides 85 mm 35 mm 350 mm OUT FROM CENTRE LINE For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 4 of 27 04/11/2021...
  • Page 5 (as shown), remove and retain the grille/radiator apron. Remove and retain the 2 bolts securing the top of the grille to the vehicle (as shown) For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 5 of 27 04/11/2021...
  • Page 6 Remove bumper to fender screw both sides and retain. Disconnect any wiring harnesses secured to the bumper. Carefully remove the bumper. For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 6 of 27 04/11/2021...
  • Page 7 Unplug harness from the rear of the radar Remove and discard the fasteners (3) securing the radar bracket to the intrusion beam. Carefully set aside radar. For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 7 of 27 04/11/2021...
  • Page 8 Mark the coutour line on with the same 25.1. dimension to the RHS. Temperature sensor hole Caution not to cut temperature sensor 25.2. STEP 25.1 hole. For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 8 of 27 04/11/2021...
  • Page 9 28.1. Trim the part, repeat on the RHS side. 28.2. Extend the line 30mm Lower Air deflector Mark the horizontal line along the front face For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 9 of 27 04/11/2021...
  • Page 10 Fit the indicator/park light wiring harness to the vehicle loom as per instructions. Temporarily plug in supplied indicator / park light. Check the operation then disconnect the light assemblies. For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 10 of 27...
  • Page 11 Unclip the wire harness body clip from the vehicle. Loosen the bolt securing the FM box and rotate it towards the center of the car. Retighten bolt. Rotate Loosen For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 11 of 27 04/11/2021...
  • Page 12 35. Trim the bumper along the previously marked trim-lines. Refit bumper to vehicle, using OE fasteners retained. Tighten the fasteners installed in step 33. For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 12 of 27 04/11/2021...
  • Page 13 WASHER PLATE using the fasteners retained in step 23.2. THE CHASSIS MOUNT / WINCH FRAME SHOULD FIT AROUND THE PREVIOUSLY TRIMMED AIR GUIDES. CHASSIS RAIL END For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 13 of 27 04/11/2021...
  • Page 14 2mm shims on the relevant side (or sides) of the chassis mount to assist in centering the chassis mount / winch frame to the vehicle. For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 14 of 27 04/11/2021...
  • Page 15 TO INSIDE! Mark and trim clearance relief cut on inner RHS SHOWN guard aligning to features shown. AS TRIMMED ALONG EDGE ALONG TOP OF SLOT For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 15 of 27 04/11/2021...
  • Page 16 Sandwich the fog light mounting bracket between the fog light washer plates. Position the fog light blanking cover as shown opposite. For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 16 of 27 04/11/2021...
  • Page 17 COMPLETE ALL REMAINING STEPS AS PER A 4 PARKING SENSOR SYSTEM For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 17 of 27 04/11/2021...
  • Page 18 STEP 80 ONLY APPLIES IF A WINCH IS FITTED. Install the fairlead supplied with the winch to the front of the FPS as shown. PROCEED TO STEP 85 FAIRLEAD For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 18 of 27 04/11/2021...
  • Page 19 Ø12.5mm S/S Flat washers (2) & M6 S/S Nyloc Nut. Adjust as required to reduce play in the grill and allow easy unlatching. Repeat on opposite side. For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 19 of 27 04/11/2021...
  • Page 20 M8 x 1.25 x 35mm hex screws (2), M8 x Ø24 flat washers (4) & M8 x 1.25 nyloc nuts (2). Tension the fasteners to the specified torque settings listed on page 1. For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 20 of 27 04/11/2021...
  • Page 21 M8 x Ø17mm S/S Flat Washer. Fix the wing guard bracket in place by 100. tightening the fastener installed in step 94 to its appropriate torque setting. STEP 99 For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 21 of 27 04/11/2021...
  • Page 22 M6 x 1.0 x 20mm hex bolts (2), M6 spring washers (2) & M6 x Ø12.5mm flat washers (2). For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 22 of 27...
  • Page 23 ENSURE THE EXPOSED SECTION OF TAPE REMAINS CLEAN For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 23 of 27 04/11/2021...
  • Page 24 Remove the indicated clip from both sides 112. of the OE radar cover panel and remove the cover from the radar. For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 24 of 27 04/11/2021...
  • Page 25 M8 x 1.25 x 20mm hex head bolts (2), M8 x Ø19mm flat washers (4) and M8 Nyloc nuts (2) through the holes vacated by the plastic sockets in step 113, as shown. For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 25 of 27 04/11/2021...
  • Page 26 Tighten all fasteners to their respective 120. torque settings, listed on page 1. For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 26 of 27 04/11/2021...
  • Page 27 & that, as a results of fitting the product, no vehicle components are crushed or will chafe. STEP 125 For product warranty please refer to our website www.tjm.com.au F-27198.docx Page 27 of 27 04/11/2021...