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TJM T24 Venturer Bar Fitting Instructions Manual
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TJM T24 Venturer Bar Fitting Instructions Manual

Mitsubishi triton my24
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FITTING INSTRUCTIONS
Product:
T24 Venturer Bar
Vehicle:
Mitsubishi Triton MY24
Part No.
070ST24N50T
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g., engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
For product warranty please refer to our website www.tjm.com.au
F-37719
Page 1 of 31
17/05/2024

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Summary of Contents for TJM T24 Venturer Bar

  • Page 1 Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above). Do not remove any plaques or labels from the V.F.P.S. Do not modify the structure of the V.F.P.S. in any way. For product warranty please refer to our website www.tjm.com.au F-37719 Page 1 of 31...

  • Page 2: Parts List

    FCTA Radar Keep F-39268 Grille Support Bracket LH F-39285L Grille Support Bracket RH F-39285R Guide Brace F-39287 Pinch Weld (800mm) 93154 Bumper cut template F-37719-T1 For product warranty please refer to our website www.tjm.com.au F-37719 Page 2 of 31 17/05/2024...

  • Page 3: Tools Required

    Ensure vehicle is properly Must be worn when using cutting, drilling, or mechanical lifting aid supported before commencing power tools. grinding. required for FPS fitment. work. For product warranty please refer to our website www.tjm.com.au F-37719 Page 3 of 31 17/05/2024...
  • Page 4 • Left-hand & right-hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
  • Page 5 5. Remove the grille from the vehicle by pulling it forwards to release the clips and then set it aside. For product warranty please refer to our website www.tjm.com.au F-37719 Page 5 of 31 17/05/2024...
  • Page 6 RHS SHOWN from vehicle. Repeat on LHS. 10. Remove and discard the clips (4) securing the RHS SHOWN wheel liner to the bumper. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 6 of 31 17/05/2024...
  • Page 7 13. Detach the fog light garnish by prying it out RHS SHOWN and unclip and remove the shroud to access the screw securing the bumper. Repeat on LHS. Detach Unclip and remove For product warranty please refer to our website www.tjm.com.au F-37719 Page 7 of 31 17/05/2024...
  • Page 8 Carefully remove the bumper and set it aside. 15. Remove the clips (2) and discard the foam. 16. Remove and retain the OE Front Underbody Guard and associated fasteners (4). For product warranty please refer to our website www.tjm.com.au F-37719 Page 8 of 31 17/05/2024...
  • Page 9 Repeat on RHS. Remove and discard the air guide by removing RHS SHOWN the clips (2). Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 9 of 31 17/05/2024...
  • Page 10 21. Looking at the bumper from the back, record each parking sensor’s position and orientation. 22. Remove the parking sensors and the associated wiring harness from the bumper. For product warranty please refer to our website www.tjm.com.au F-37719 Page 10 of 31 17/05/2024...
  • Page 11 25. Disconnect and remove the fog light by RHS SHOWN removing screws (3). 26. Remove screws (2) securing the bumper STEP 25 garnish. STEP 26 Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 11 of 31 17/05/2024...
  • Page 12 31. Extend the masking towards the centre grille to locate and mark the trim line on the grille. Repeat on RHS. 32. Remove the centre grille before trimming the bumper. For product warranty please refer to our website www.tjm.com.au F-37719 Page 12 of 31 17/05/2024...
  • Page 13 STEP 35 IS FOR TRITON GLS & GSR VARIANTS. 35. Cut the grille along the indicated trim lines. Retain grille material as indicated. Retain these For product warranty please refer to our website www.tjm.com.au F-37719 Page 13 of 31 17/05/2024...
  • Page 14 37. Refit the bumper back onto the vehicle using previously retained OE fasteners (4). LHS SHOWN 38. Drill a 7mm mounting hole at the location as RHS SHOWN indicated. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 14 of 31 17/05/2024...
  • Page 15 M12 x 1.25 x 35mm Hex Head Bolt (3), M12 x 4 x 2.5 Spring Washer (3) & M12 x Ø24mm x 1.6mm Flat Washer (3). Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 15 of 31 17/05/2024...
  • Page 16 44. Align both the Outer Chassis Mnt RH/LH and Inner Chassis Mnt RH/LH both horizontally and vertically and ensure that the mount is hard up against the side of the chassis. For product warranty please refer to our website www.tjm.com.au F-37719 Page 16 of 31 17/05/2024...
  • Page 17 RHS SHOWN x 35mm Hex Head Bolt (4), 1/2" x Ø1-1/4” x 2.5mm Flat Washer (8) & M12 x 1.25 Nyloc Nut (4). Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 17 of 31 17/05/2024...
  • Page 18 52. Align plate with existing holes and tighten to specified torque. Check holes and slots align NUTS after tightening to allow easy bolt TO INSIDE fitment/clearance. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 18 of 31 17/05/2024...
  • Page 19 (3) onto winch frame using M6 x 1.0 x 20mm Hex Head Bolt (3), M6 x Ø12.5mm x 1.2mm Flat Washer (6), M6 x 1.0 Nyloc Nut (3). Bolt head on the front face. For product warranty please refer to our website www.tjm.com.au F-37719 Page 19 of 31 17/05/2024...
  • Page 20 STEP 62 ONLY APPLIES IF A WINCH IS TO BE FITTED. OTHERWISE PLEASE PROCEED TO NEXT STEP. 62. Refer to the winch fitting instructions to fit the winch to the “Winch Frame”. For product warranty please refer to our website www.tjm.com.au F-37719 Page 20 of 31 17/05/2024...
  • Page 21 If vehicle is not fitted with parking sensors at any of the locations, affix the supplied parking sensor housings without pressing out the blanking circle. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 21 of 31 17/05/2024...
  • Page 22 M6 x 1.0 x 20mm Hex Head Bolt (4) & M6 x Ø12.5mm x 1.2mm Flat Washer (4) & M6 x 2.5 x 1.2 Spring Washer (4). For product warranty please refer to our website www.tjm.com.au F-37719 Page 22 of 31...
  • Page 23 070ST24N50T 73. Secure the side of the “Centre Grille” (F-37417) to the “T24 Venturer Bar” (F-37229) using M6 x 1.0 x 20mm Button Head Bolt SS (4) & M6 x Ø12.5mm x 1.2mm Flat Washer SS (8) & M6 x 1.0 Nyloc Nut SS (4)
  • Page 24 STEP 77 79. Attach the “Bottom Centre Grille” (F-37258) to RHS SHOWN the “T24 Venturer Bar” using M6 x 1.0 x 16mm Button Head Bolt SS (4), M6 x Ø12.5mm x 1.2mm Flat Washer SS (4) & M6 x 1.0 Nyloc Nut SS (4).
  • Page 25 Repeat on RHS. 83. Secure the “Number Plate Mount” (F-37259) to the “T24 Venturer Bar” using M6 x 1.0 x 30mm Button Head Bolt SS (2), M6 x Ø12.5mm x 1.2mm Flat Washer SS (4), “Number-Plate Hinge Bush”...
  • Page 26 070ST24N50T 84. Fit the “M8 Pull Plunger w/ Thin Nut” (F- RHS ONLY 33789) to the “T24 Venturer Bar” and tighten DO NOT overextend the thin nut against the M8 x 1.25 Hex Nut (1) to lock the pull plunger in place.
  • Page 27 40mm Hex Head Bolt (4), 1/2" x Ø1-1/4" x 2.5mm Flat Washer (8) & M12 x 1.25 Nyloc Nut (4) at the indicated locations. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 27 of 31 17/05/2024...
  • Page 28 35mm Hex Head Bolt (2), M8 x Ø17mm x 1.2 Flat Washer (4) & M8 x 1.25 Nyloc Nut (2), and tension the fasteners to the specified torque settings listed on Page 4. For product warranty please refer to our website www.tjm.com.au F-37719 Page 28 of 31 17/05/2024...
  • Page 29 Trim line 101. Remove the “Wing Guard RH” then using an air-hacksaw or similar tool, cut along the previously marked trim line. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 29 of 31 17/05/2024...
  • Page 30 OE FUG using M8 x 1.25 x 20mm Hex Head Bolt (2), M8 X 17 X 1.2 Washer Flat (4) & M8 Nyloc Nuts (4). For product warranty please refer to our website www.tjm.com.au F-37719 Page 30 of 31 17/05/2024...
  • Page 31 110. Disable the FCTA function and ensure no warning sign in the vehicle system. For product warranty please refer to our website www.tjm.com.au F-37719 Page 31 of 31 17/05/2024...