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TJM T15 Fitting Instructions Manual

Fleet frontal protection system for isuzu d-max, isuzu mu-x

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Product:
Vehicle:
Part No.
070SB15F34E
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
• Before commencing fitment read instructions and ensure all listed components
are supplied.
• Estimated Fitting Time: 4hrs (4.5hrs for winch provisions)
• Left hand & right hand components are determined as seated in the vehicle.
• The fitment of TJM products does not nullify the OE manufacturer's operating
guidelines and/or warnings. Ensure you are familiar with and adhere to the usage
instructions specified by the manufacturer in the owner's manual or other official
documentation.
• Check for (and remove) any build up in all threads fitted to the product.
• When fitting accessories to TJM products (ie. driving lights and aerials), ensure
suitable washer plates are used under the mounting surface that allow the
accessory to be secured in a way that prevents it from damaging the product.
• Where OE air guides require trimming, ensure minimal clearance between air
guides and TJM components to prevent air leakage which may adversely affect
vehicle cooling.
• When removing protective coatings, ensure all new edges are deburred, clean any
swarf from the area and apply rust preventative to exposed surfaces.
• Always place the product on a soft work space to prevent damage prior to
installation.
Bolt tensions
All bolt tensions
are as follows
unless otherwise
specified.
For product warranty please refer to our website www.tjm.com.au
File: F-4959
FITTING INSTRUCTIONS
T15 Fleet Frontal Protection System
Isuzu D-Max, Isuzu Mu-X
Dia. (mm)
5
6
8
10
12
Page 1 of 17
Nm
ft.lbs
Dia. (inch)
1/4"
5
4
5/16"
9
7
3/8"
22
16
7/16"
44
32
1/2"
77
57
Nm
ft.lbs
9
7
22
15
33
27
55
43
86
66
24/10/2022

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Summary of Contents for TJM T15

  • Page 1 • Left hand & right hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
  • Page 2: Parts List

    M16 x 1.5 Nyloc Nut K0637 M6 x 1.0 Nyloc Nut K0605 M16 x Ø30mm Flat Washer K0898 M6 Spring Washer K0915 Nylon Plug K0665 For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 2 of 17 24/10/2022...
  • Page 3 Isuzu badge on the front of the grille/radiator shroud. Remove (& retain) the grille/radiator shroud, by pulling it firmly forwards from the vehicle, then carefully set it aside. For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 3 of 17 24/10/2022...
  • Page 4 Disconnect the fog-lights wiring harness from the vehicle. The OE fog-lights (& harness) are not required for the installation of this FPS. For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 4 of 17 24/10/2022...
  • Page 5 OE inner guard support, retaining the indicated fasteners, whilst discarding the rest. Remove (& retain) the small steering guard from the vehicle, discarding the fasteners (5). STEERING GUARD For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 5 of 17 24/10/2022...
  • Page 6 Remove (& discard) the front intrusion beam, retaining the indicated lower fasteners (2), whilst discarding the rest. FRONT INTRUSION BEAM RETAIN RETAIN For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 6 of 17 24/10/2022...
  • Page 7 M10 x Ø30mm flat washer (1) & M10 nyloc nut (1). STEP 24 For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 7 of 17 24/10/2022...
  • Page 8 STEP 33.1 M12 x 1.25 x 30mm hex bolts (2), M12 33.2. nyloc nuts (2) & 1/2" x Ø1-1/4” flat washers (4). STEP 33.2 For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 8 of 17 24/10/2022...
  • Page 9 Otherwise, please proceed to step 38. Following the indicated edge on the bumper trim template, tape a trim line down to the outer upper corner of the fog-light recess. For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 9 of 17 24/10/2022...
  • Page 10 38 and mark point C. 57mm Mark a trim line between points B & C. 10mm (POINT B) POINT C For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 10 of 17 24/10/2022...
  • Page 11 Use super-glue at the ends of the pinch-weld and at any significant curves, so as to ensure that it does not come away from the bumper. For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 11 of 17...
  • Page 12 Otherwise, please proceed to step Locating the winch & control box as shown, refer to the winch fitting instructions & fit the winch to the winch frame. For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 12 of 17 24/10/2022...
  • Page 13 (3). STEP 63.2 M10 x 1.25 x 40mm hex bolts (2), M10 63.2. spring washers (2) & M10 x Ø30mm flat washers (2). For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 13 of 17 24/10/2022...
  • Page 14 Disconnect the plug from the rear of the indicator bulb retainer. Connect the grey connectors of the plug’n’play wiring loom as shown. Re-install the indicator bulb retainer to the headlight assembly. For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 14 of 17 24/10/2022...
  • Page 15 M12 x 1.25 x 30mm hex bolts (6), 1/2" x Ø1-1/4" flat washers (12) & M12 nyloc nuts (6) at the indicated locations. For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 15 of 17 24/10/2022...
  • Page 16 De-burr the edges & clean the area/surface of any swarf debris. Position the outer edge of the plastic inner guard inside the FPS wing return edge. For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 16 of 17 24/10/2022...
  • Page 17 Ensure that all of the fasteners are fully tightened to the specified torque settings & that, as a results of fitting the product, no vehicle components are crushed or will chafe. For product warranty please refer to our website www.tjm.com.au File: F-4959 Page 17 of 17 24/10/2022...