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TJM T13 Fitting Instructions Manual

TJM T13 Fitting Instructions Manual

Outback deluxe frontal protection system holden colorado

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Product:
Vehicle:
Part No.
070SB13L32R
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
• Before commencing fitment read instructions and ensure all listed components
are supplied.
• Left hand & right hand components are determined as seated in the vehicle.
• The fitment of TJM products does not nullify the OE manufacturer's operating
guidelines and/or warnings. Ensure you are familiar with and adhere to the usage
instructions specified by the manufacturer in the owner's manual or other official
documentation.
• Check for (and remove) any build up in all threads fitted to the product.
• Ensure that the "Rated Recovery Point Label" is affixed alongside the compliance
label in the driver's side doorjamb.
• When fitting accessories to TJM products (ie. driving lights and aerials), ensure
suitable washer plates are used under the mounting surface that allow the
accessory to be secured in a way that prevents it from damaging the product.
• Where OE air guides require trimming, ensure minimal clearance between air
guides and TJM components to prevent air leakage which may adversely affect
vehicle cooling.
• When removing protective coatings, ensure all new edges are deburred, clean any
swarf from the area and apply rust preventative to exposed surfaces.
• Always place the product on a soft work space to prevent damage prior to
installation.
• Supplementary kit 076SKITA32R is required for fitment of TJM Torq winch.
Bolt tensions
All bolt tensions are
as follows unless
otherwise
specified.
For product warranty please refer to our website www.tjm.com.au
File: F-13409.DOCX
FITTING INSTRUCTIONS
T13 Outback Deluxe Frontal Protection System
Dia. (mm)
5
6
8
10
12
Page 1 of 27
Holden Colorado
Nm
ft.lbs
Dia. (inch)
1/4"
5
4
5/16"
9
7
3/8"
22
16
7/16"
44
32
1/2"
77
57
Nm
ft.lbs
9
7
22
15
33
27
55
43
86
66
15/11/2021

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Summary of Contents for TJM T13

  • Page 1 • Left hand & right hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
  • Page 2 FITTING INSTRUCTIONS Product: T13 Outback Deluxe Frontal Protection System Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 2 of 27 15/11/2021...
  • Page 3: Parts List

    M14 x 1.5 Nyloc Nut K0655 Bumper Trim Template F-13782-T 9/16” x Ø1 1/8” Flat Washer K0656 Rated Recovery Point Label HC0064 Nylon Plug K0665 For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 3 of 27 15/11/2021...
  • Page 4 Remove (& retain) the number-plate, RHS SHOWN discarding the fasteners. Remove (& retain) the screws (8) that are securing the top of the grille/radiator shroud. For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 4 of 27 15/11/2021...
  • Page 5 LHS SHOWN bumper assembly outwards from the vehicle, at the indicated location, so as to release the sides of the bumper assembly from the vehicle. For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 5 of 27 15/11/2021...
  • Page 6 (2), so as to allow the front of the tow points to drop slightly (in conjunction with step 15 below). STEP 13 STEP 13 STEP 14 For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 6 of 27 15/11/2021...
  • Page 7 Cut or grind the indicated tabs off the end of LHS SHOWN each chassis rail. Treat any newly exposed metal with a rust preventative. For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 7 of 27 15/11/2021...
  • Page 8 Mark a straight line to join the two points. STEP 23 Drill out the 5 rivets securing the bumper RHS SHOWN retaining clip with a 4mm drill bit. For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 8 of 27 15/11/2021...
  • Page 9 Ensure all newly exposed metal is thoroughly coated. STEP 28 PAINT INDICATED AREA For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 9 of 27 15/11/2021...
  • Page 10 M4 x 16mm pan STEP 33 head screw (1), M4 x Ø9-12mm washers (2) STEP 34 and M4 nyloc (1). Repeat on opposite side of vehicle For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 10 of 27 15/11/2021...
  • Page 11 STEP 35.10 Draw a line joining the ends of those 35.10. EDGE STEP 35.8 STEP 35.9 marked in step 35.2 and 35.9. For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 11 of 27 15/11/2021...
  • Page 12 (1) & M10 nyloc nut (1). STEP 37 Position a chassis rail bracket over the inside RHS SHOWN of the chassis rail as shown opposite. For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 12 of 27 15/11/2021...
  • Page 13 On both sides of the winch frame, insert a RHS SHOWN 4mm spacer (shown below) between the chassis cross member and the lower winch frame mount. STEP 43 For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 13 of 27 15/11/2021...
  • Page 14 Use chassis end spacer (F-13880) between the winch frame and chassis mount where necessary Repeat steps 45 to 47 on LHS For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 14 of 27 15/11/2021...
  • Page 15 Align plate with existing holes and tighten to specified torque. Check holes and slots align after tightening to allow easy bolt NUTS fitment/clearance. TO INSIDE! Repeat on opposite side of vehicle For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 15 of 27 15/11/2021...
  • Page 16 & fit the winch to the winch frame. At this stage, tighten rear fasteners only. Supplementary kit 076SKITA32R is required for fitment of TJM Torq winch For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 16 of 27 15/11/2021...
  • Page 17 57. EDGE 90mm STEP 59 Re-fit the upper section of the bumper assembly back to the vehicle, using the fasteners retained in steps & For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 17 of 27 15/11/2021...
  • Page 18 Tighten the OE fasteners loosened in steps 14 and 15. RHS SHOWN Trim the OE steering guard along the contour, as shown opposite. For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 18 of 27 15/11/2021...
  • Page 19 M8 x 1.25 x 35mm hex head bolts (2), M8 spring washers (2) & M8 x Ø28-32mm flat washers (2). For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 19 of 27 15/11/2021...
  • Page 20 30 through to 32 using M6 x 20mm button head bolts (2), M6 spring washers (2) & M6 x Ø15.5-18mm flat washer (2). For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 20 of 27 15/11/2021...
  • Page 21 Install the supplied M6 cage nuts as shown opposite, and take note that these replace the M6 flange nuts (2 per bracket) specified in the fog light fitting instructions. For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 21 of 27 15/11/2021...
  • Page 22 FITTED TO THE VEHICLE, PROCEED TO STEP 88. Remove the foam piece from the back side of the bumper exposing the centre parking sensors. For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 22 of 27 15/11/2021...
  • Page 23 T-Slot and connector facing towards the FPS mount. If a winch is fitted, it may also be necessary to fit parking sensor shields as described in 076SKITA32R Instructions. For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 23 of 27 15/11/2021...
  • Page 24 M6 x 1.0 x 20mm hex bolts (4), M6 spring washers (4) and M6 x Ø15.5-18mm flat washer (4) in the indicated locations on both sides. For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 24 of 27 15/11/2021...
  • Page 25 There is a 15mm gap to the vertical face of the vehicle body 15mm • The FPS is level across the width of the LOWER FACES FLUSH For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 25 of 27 15/11/2021...
  • Page 26 101. RHS SHOWN guard as shown opposite. On the underside of the wing guards, apply 102. RHS SHOWN the supplied foam tape as shown. For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 26 of 27 15/11/2021...
  • Page 27 108. tightened to the specified torque settings & that, as a results of fitting the product, no vehicle components are crushed or will chafe. For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 27 of 27 15/11/2021...