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TJM T13 Fitting Instructions Manual

TJM T13 Fitting Instructions Manual

Outback frontal protection system for mazda bt50

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Product:
Vehicle:
Part No.
070SB13L46E
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
• Read instructions fully before commencing fitment.
• Left hand and Right hand components are determined as seated in the
vehicle.
• Check for (and remove) any build up in all captive nuts fitted to the FPS.
• Be aware that a number of government / fleet departments require that the
tow points be painted red.
• Ensure that the "Rated Recovery Label" is affixed alongside the compliance
label, in the driver's side door jamb.
Bolt tensions
All bolt tensions
are as follows
unless otherwise
specified.
For product warranty please refer to our website www.tjm.com.au
File: F-5002
FITTING INSTRUCTIONS
T13 Outback Frontal Protection System
Dia. (mm)
5
6
8
10
12
Page 1 of 19
Mazda BT50
Nm
ft.lbs
Dia. (inch)
1/4"
5
4
5/16"
9
7
3/8"
22
16
7/16"
44
32
1/2"
77
57
Nm
ft.lbs
9
7
22
15
33
27
55
43
86
66
25/01/2021

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Summary of Contents for TJM T13

  • Page 1 Bolt tensions Dia. (mm) ft.lbs Dia. (inch) ft.lbs 1/4” 5/16” All bolt tensions are as follows 3/8” unless otherwise 7/16” specified. 1/2” For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 1 of 19 25/01/2021...
  • Page 2 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Mazda BT50 Part No. 070SB13L46E For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 2 of 19 25/01/2021...
  • Page 3: Parts List

    1/2" x Ø1-1/4” Flat Washer K0623 Nylon Plug K0665 Cable Tie (300mm Long) K1148 Hinge Bush K1292 Rated Recovery Point Label HC0064 Recovery Point Use Guide F-1768 For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 3 of 19 25/01/2021...
  • Page 4 & carefully set it aside. Remove (& retain) the fasteners on the bumper, near the headlights. For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 4 of 19 25/01/2021...
  • Page 5 Remove (& discard) the lower bumper skirt. Remove (& discard) the fasteners (4) retaining the lower edge of the bumper to the support brackets. For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 5 of 19 25/01/2021...
  • Page 6 (& any associated fasteners) from each headlight. Remove (& discard) the indicated plastic part (& fasteners) from the front of the intrusion beam. For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 6 of 19 25/01/2021...
  • Page 7 Feed the wiring harness through below the headlights. Check the operation of the indicator/park lights, then un-plug them. Repeat the previous two steps for the opposite side of the vehicle. For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 7 of 19 25/01/2021...
  • Page 8 M12 x 1.25 x 40mm hex screws (3), M12 spring washers (3) & 1/2” x Ø1-1/4” flat washers (3). Repeat steps 26 through to 28 for the opposite side of the vehicle. For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 8 of 19 25/01/2021...
  • Page 9 Tighten the fasteners installed in the previous two steps to the relevant torque settings listed on Page 1. WING GUARD BRACKET For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 9 of 19 25/01/2021...
  • Page 10 Following the previously marked trim lines, trim the upper air guide to shape. For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 10 of 19 25/01/2021...
  • Page 11 STEP 48.3 Mark a line from the previously marked 48.3. point, to the end of the horizontal line created in step 48.1. STEP 48.1 For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 11 of 19 25/01/2021...
  • Page 12 53 to 55. Otherwise, TRIM PIECE proceed to step 56. Unclip and discard the trim piece from the bumper as shown. BUMPER For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 12 of 19 25/01/2021...
  • Page 13 Position the grille bracket as shown (with tabs facing the front of the vehicle) & secure it in place, using the fasteners from step 5. RHS SHOWN GRILLE BRACKET For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 13 of 19 25/01/2021...
  • Page 14 Using cable ties, secure the winch cables to the grille bracket. Check the operation of the winch & ensure that it is functioning correctly For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 14 of 19 25/01/2021...
  • Page 15 Secure the hinged number-plate bracket A to the FPS, using M6 x 1.0 x 20mm hex bolts (2), M6 x Ø18mm flat washers (2) & M6 spring washers (2). For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 15 of 19 25/01/2021...
  • Page 16 Foglight Blanking Covers. Sandwich the foglight mounting bracket FOGLIGHT MOUNTING between the Folight Washer Plates. BRACKET Position the Foglight Blanking Cover as shown opposite. For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 16 of 19 25/01/2021...
  • Page 17 FPS & the wheel arch body guard, then tighten the fasteners from the previous step to the relevant torque settings listed on Page 1. 20mm For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 17 of 19 25/01/2021...
  • Page 18 (1), M6 spring washer (1) & M6 x Ø18mm flat washers (2) & M6 hex nut (1). Repeat the previous two steps for the opposite side of the vehicle. STEP 86 For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 18 of 19 25/01/2021...
  • Page 19 Ensure that all of the fasteners are fully tightened to the appropriate torque settings & that, as a results of fitting the product, no vehicle components are crushed or will chafe. For product warranty please refer to our website www.tjm.com.au File: F-5002 Page 19 of 19 25/01/2021...

This manual is also suitable for:

070sb13l46e