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FITTING INSTRUCTIONS
Product:
T22 Chaser Bar
Vehicle:
Isuzu D-Max & Isuzu MUX
Part No.
070SB22N34F
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
For product warranty please refer to our website www.tjm.com.au
File: F-26708
Page 1 of 22
16/03/2021
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Summary of Contents for TJM T22
- Page 1 Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above). Do not remove any plaques or labels from the V.F.P.S. Do not modify the structure of the V.F.P.S. in any way. For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 1 of 22...
- Page 2 F-1768 Nylon Plug K0665 FACTORY FITTED 12.7mm Plastic Plug K0765 TJM Logo Sticker K3183 Warning Label - ABC HC0057 Rated Recovery Point Label HC0064 For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 2 of 22 16/03/2021...
- Page 3 Ensure vehicle is properly Must be worn when using cutting, drilling, or mechanical lifting aid supported before commencing power tools. grinding. required for FPS fitment. work. For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 3 of 22 16/03/2021...
- Page 4 • Left hand & right-hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
- Page 5 7. Mark a point 128mm vertically down from the top point of the bumper (B). 8. Join these two points making sure this line is parallel to the ground. For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 5 of 22 16/03/2021...
- Page 6 90mm bumper edge intersecting the previously marked line in Step 14. 17. Draw a line between Point D and E. 30mm Repeat on LHS. For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 6 of 22 16/03/2021...
- Page 7 Isuzu badge on the front of the grille/radiator shroud. 22. Remove (& retain) the grille/radiator shroud, by pulling it firmly forwards from the vehicle, then carefully set it aside. For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 7 of 22 16/03/2021...
- Page 8 Repeat on LHS. DISCARD 26. Remove (& discard) the nut (1) from under RHS SHOWN the bumper, behind the lower skirt. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 8 of 22 16/03/2021...
- Page 9 Follow the steps as shown to the left specific to the vehicle. 20mm 205mm RHS D-MAX 2012 - 2016 RHS MUX 220mm 35mm 40mm For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 9 of 22 16/03/2021...
- Page 10 36. Remove (& retain) the large steering guard from the vehicle, retaining the fasteners (4). STEP 36 For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 10 of 22 16/03/2021...
- Page 11 38. Remove (& discard) the front intrusion beam & fasteners (4). FRONT INTRUSION BEAM 39. Remove (& discard) the center bumper supports & fasteners. For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 11 of 22 16/03/2021...
- Page 12 M14 x 1.5 x 45mm Hex Head Bolt (1), 9/16” x Ø1-1/8” x 16G Flat Washer (2) & M14 x 1.5 Nyloc Nut (1). For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 12 of 22...
- Page 13 M10 x 1.25 x 30mm Hex Head Bolt (2), M10 x 3.5 x 2.2 Spring Washer (2), & “M10 Washer Plate” (F-13798) (2) (below). For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 13 of 22...
- Page 14 M12 x 1.25 x 60mm Hex Head Bolt 51.2. (1), 1/2" x Ø1-1/4” x 2.5mm Flat Washer (2) & M12 x 1.25 Nyloc Nut (1). STEP 51.2 For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 14 of 22 16/03/2021...
- Page 15 INSERT SPACERS Repeat on LHS. REQUIRED 56. Tighten the fasteners installed in Steps 43 to 53 to relevant torque settings listed on Page 4 For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 15 of 22 16/03/2021...
- Page 16 60. Locating the winch & control box as shown, refer to the winch fitting instructions. At this stage, DO NOT FASTEN THE WINCH TO THE WINCH FRAME, ONLY PLACE WINCH IN POSITION. For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 16 of 22 16/03/2021...
- Page 17 Washer (2) Temporarily plug in supplied indicator/park lights. & 5/16” x 7/8” x 16G Check the operation then disconnect the light assemblies. Flat Washer (2). For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 17 of 22 16/03/2021...
- Page 18 RHS MUX Repeat on LHS. 68. Extend a line down from the angle shown and trim. Treat newly exposed material with a rust preventative. For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 18 of 22 16/03/2021...
- Page 19 Bar” using M6 x 1.0 x 16mm Button Head Bolt (4), M6 x Ø18mm x 1.6mm Flat Washer (4) & M6 x 1.0 Nyloc Nut (4). For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 19 of 22...
- Page 20 75. Tighten the fasteners from the previous step to the specified torque settings listed on Page 4. 76. Re-connect the parker/indicator lights to the corresponding wiring harness. 15-20mm For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 20 of 22 16/03/2021...
- Page 21 20mm Hex Head Bolt (4), M6 x 2.5 x 1.2 Spring Washer (4) & M6 x Ø18mm x 1.6mm Flat Washer (4). Repeat on LHS. For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 21 of 22 16/03/2021...
- Page 22 87. Ensure that all of the fasteners are fully tightened to the specified torque settings & that, as a results of fitting the product, no vehicle components are crushed or will chafe. For product warranty please refer to our website www.tjm.com.au File: F-26708 Page 22 of 22 16/03/2021...
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