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TJM T13 Fitting Instructions Manual
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TJM T13 Fitting Instructions Manual

Outback bar ford ranger & ford everest
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FITTING INSTRUCTIONS
Product:
T13 Outback Bar
Vehicle:
Ford Ranger & Ford Everest
Part No.
070SB13N21Y
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g., engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
For product warranty please refer to our website www.tjm.com.au
F-34615.docx
Page 1 of 30
12/07/2023

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Summary of Contents for TJM T13

  • Page 1 Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above). Do not remove any plaques or labels from the V.F.P.S. Do not modify the structure of the V.F.P.S. in any way. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 1 of 30...

  • Page 2: Parts List

    Rated Recovery Point Label HC0064 Recovery Point Use Guide F-1768 Foam Tape (25mm) K1361 Bubble Pinch Weld (1500mm) 93151 VHB Double Sided Tape (30mm) K3209 For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 2 of 30 12/07/2023...

  • Page 3: Tools Required

    Ensure vehicle is properly Must be worn when using cutting, drilling, or mechanical lifting aid supported before commencing power tools. grinding. required for FPS fitment. work. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 3 of 30 12/07/2023...
  • Page 4 • Left hand & right-hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
  • Page 5 6. Remove the grille from vehicle & set it aside. Grille will need to be removed to expose bumper retaining clips and bolts. Place masking tape over 360-Degree Camera if present to protect it. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 5 of 30 12/07/2023...
  • Page 6 10. Unclip the flare from the bumper. 11. Remove the 2 scrivets securing the inner guard to the bumper. Repeat LHS For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 6 of 30 12/07/2023...
  • Page 7 Repeat LHS 16. Disconnect the main plug and unclip harness from vehicle. 17. Carefully remove the bumper and set aside. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 7 of 30 12/07/2023...
  • Page 8 20. Remove the radar cover by remove the clips (2). 21. Unplug the radar and unclip the harness from the radar mount and intrusion beam. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 8 of 30 12/07/2023...
  • Page 9 Loosen the outer horn mount and rotate 180°. Loosen the outer horn and rotate so that the plug is vertical as shown below. Tighten. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 9 of 30 12/07/2023...
  • Page 10 Page 4. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 10 of 30 12/07/2023...
  • Page 11 (2). 60mm 36. Mark a cut line as shown and trim. RHS SHOWN Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 11 of 30 12/07/2023...
  • Page 12 1.25 x 30mm Hex Head Bolt (4), M10 x STEP 39 STEP 40 Ø30mm x 3.0mm Flat Washer (8) & M10 x 1.25 Nyloc Nut (4). For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 12 of 30 12/07/2023...
  • Page 13 44. Tension the fasteners from Steps 39 to 42, then Steps 31 & 32 to the relevant torque settings listed on Page 4. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 13 of 30 12/07/2023...
  • Page 14 Pull the flare away from the vehicle and trim. Be careful not to break the clips securing the flare to the fender as they are very fragile. Repeat on RHS. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 14 of 30 12/07/2023...
  • Page 15 52. Feed down between the radiator and plastic surround as shown. 53. Plug the bonnet plug back in then zip tie the harness along the plastic surround. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 15 of 30 12/07/2023...
  • Page 16 60. Secure using M6 x 1.0 x 20mm Button Head Bolt (2), M6 x Ø12.5mm x 1.2mm Flat Washer (4) & M6 x 1.0 Nyloc Nut (2). For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 16 of 30...
  • Page 17 DEGREE CAMERA ONLY. 67. Remove the OE 360-degree camera from the rear of the grille by removing the screw and clips securing the harness and washer hose. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 17 of 30 12/07/2023...
  • Page 18 OF CONNECTOR associated wiring harness from the bumper. 72. Remove the two inner parking sensor housing very carefully, as these will be refitted into the bar. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 18 of 30 12/07/2023...
  • Page 19 STEPS 81 IS FOR EVEREST ONLY. RHS SHOWN 81. Mark cut lines as shown and trim the inner parking sensors. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 19 of 30 12/07/2023...
  • Page 20 83. Clean mountings surfaces so they are free of RHS SHOWN oils & residues, then affix the parking sensor housings to the rear side of the “T13 Outback Bar” (F-33910) ensuring that the orientation is as noted in Step 70.
  • Page 21 “Camera Mount” side. 86. Secure the “Wing Grille” (F-34009) to the RHS SHOWN “T13 Outback Bar” using M6 x 1.0 x 20mm Button Head Bolt (2), M6 x Ø12.5mm x 1.2mm Flat Washer (4) & M6 x 1.0 Nyloc Nut (2).
  • Page 22 Vehicle: Ford Ranger & Ford Everest Part No. 070SB13N21Y 88. Fit OE Fog Light to the “T13 Outback Bar” RHS SHOWN using M6 x 1.0 x 20mm Button Head Bolt (3), M6 x Ø12.5mm x 1.2mm Flat Washer (6) &...
  • Page 23 94. The parking sensor harness requires the split RHS SHOWN tube to be remove at the intersection point to gain extra length as shown. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 23 of 30 12/07/2023...
  • Page 24 Part No. 070SB13N21Y 95. Secure the “Number Plate Mount” (F-33963) to the “T13 Outback Bar” using M5 x 0.8 x 20mm Screw Pan Head (2), M5 x Ø10mm x 1.0mm Flat Washer (4), “Number Plate Hinge Bush” (K1292) (2) & M5 x 0.8 Nyloc Nut (2).
  • Page 25 Ø19mm x 18G Flat Washer (4) & M8 x 1.25 Nyloc Nut (2). 105. Tension the fasteners to the specified torque settings listed on Page 4. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 25 of 30 12/07/2023...
  • Page 26 Peel the backing off the double-sided tape on the “Radar Cover Panel” (F-34605) and then secure to the back face of the “Radar Grille” (F-36621). For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 26 of 30 12/07/2023...
  • Page 27 Insert M6 Cage Nut (5) into the “Wing RHS SHOWN Guard”. So, the nut is situated on the top face of the “Wing Guard”. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 27 of 30 12/07/2023...
  • Page 28 M6 x 1.0 x 20mm Button Head Bolt (7), M6 x 2.5mm x 1.2mm Spring Washer (7) & M6 x Ø18mm x 1.6mm Flat Washer (7). Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 28 of 30 12/07/2023...
  • Page 29 M10 x 1.5 x 25mm Button Head Bolt (2), M10 x Ø21mm x 2.0mm Flat Washer (4) & M10 x 1.5 Nyloc Nut (2). STEP 122 STEP 122 For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 29 of 30 12/07/2023...
  • Page 30 & that, as a results of fitting the product, no vehicle components are crushed or will chafe. 128. Check the operation of the parking sensors and radar to ensure that they are functioning correctly. For product warranty please refer to our website www.tjm.com.au F-34615.docx Page 30 of 30 12/07/2023...