Outback frontal protection system for ford ranger pxiii (27 pages)
Summary of Contents for TJM T15
Page 1
Bolt tensions Dia. (mm) ft.lbs Dia. (inch) ft.lbs 1/4” 5/16” All bolt tensions are as follows 3/8” unless otherwise 7/16” specified. 1/2” For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 1 of 19 28/10/2021...
Page 2
Foam Tape (150mm Long) K0903 Pinch-Weld (300mm Long) K3219 Nylon Plug K0665 Rated Recovery Point Label HC0064 Recovery Point Use Guide F-1768 Bumper Trim Template F-1833-T For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 2 of 19 28/10/2021...
Page 3
Wiring Harness 92553 Nylon Plug K0665 Pinch-Weld (300mm Long) K3219 Rated Recovery Point Label HC0064 Recovery Point Use Guide F-1768 Bumper Trim Template F-1833-T For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 3 of 19 28/10/2021...
Page 4
Remove (& retain) the clips (5) retaining the top infill panel & the grille. Remove (& retain) the top infill panel from the vehicle & carefully set it aside. For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 4 of 19 28/10/2021...
Page 5
RETAIN others. Remove (& retain) the lower steel OE underbody guard (& associated fasteners) For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 5 of 19 28/10/2021...
Page 6
De-burr the edges & clean the area/surface of any swarf/debris. Re-fit the upper section of the bumper to its original position, using the fasteners retained in steps 13 & 14 For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 6 of 19 28/10/2021...
Page 7
Remove (& discard) the inner bumper support brackets & fasteners. STEP 25 STEP 26 Error! R Error! R eference eference source source found. found. For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 7 of 19 28/10/2021...
Page 8
& touching the bottom inside face of the chassis rail. THESE TWO HOLES ALIGN Aling the holes in the inner chassis nut-plate with the holes in the chassis rail. For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 8 of 19 28/10/2021...
Page 9
1.25 x 30mm hex bolts (3), M12 nyloc nuts (3) & 1/2” x Ø1-1/4” flat washers (6). Repeat the previous step for the opposite side of the vehicle. For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 9 of 19 28/10/2021...
Page 10
(1), 1/4" x Ø1” flat washer (1), 1/4" x Ø5/8” flat washer (1) & M6 nyloc nut (1). Repeat steps 46 through to 48 for the opposite side of the vehicle. For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 10 of 19 28/10/2021...
Page 11
Secure the inner guard mount to the plastic inner guard using an M6 x 1.0 x 20mm hex bolt (1), 1/4" x Ø1” flat washers (2), & M6 nyloc nut (1). For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 11 of 19 28/10/2021...
Page 12
Use super-glue at the ends of the pinch-weld to ensure that it does not come loose. Repeat the three previous steps for the opposite side of the vehicle. For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 12 of 19 28/10/2021...
Page 13
M8 x 1.25 x 25mm hex bolts (2), M8 x Ø19 flat washers (2) M8 spring washers (2). Check the operation of the winch & ensure that it is functioning correctly. For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 13 of 19 28/10/2021...
Page 14
Re-fit the grille & top infill panel to the vehicle using M6 x 1.0 x 20mm hex screws (4), 1/4” x Ø5/8” flat washers (4) & M6 flange nuts (4). For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 14 of 19...
Page 15
Sandwich the fog light mounting bracket between the fog light washer plates. Position the fog light blanking cover as shown opposite. For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 15 of 19 28/10/2021...
Page 16
Align the FPS to the vehicle, then tighten all of the fasteners to the relevant torque settings listed on Page 1. T15 Fleet FPS Shown. T15 Deluxe FPS Shown. For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 16 of 19 28/10/2021...
Page 17
Check the operation of the light assemblies & ensure that they are are functioning correctly. Position the plastic inner guard inside the RHS SHOWN return on the wing. For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 17 of 19 28/10/2021...
Page 18
OE fasteners from step 15. Tighten all of the previously installed guard 100. fasteners to the relevant torque settings listed on Page 1. For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 18 of 19 28/10/2021...
Page 19
103. tightened to the appropriate torque settings & that, as a results of fitting the product, no vehicle components are crushed or will chafe. For product warranty please refer to our website www.tjm.com.au File: F-1833.docx Page 19 of 19 28/10/2021...
Need help?
Do you have a question about the T15 and is the answer not in the manual?
Questions and answers