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TJM T13 Outback Frontal Protection System Fitting Instructions Manual

TJM T13 Outback Frontal Protection System Fitting Instructions Manual

For mitsubishi pajero nx
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Product:
Vehicle:
Part No.
070SB13N52V
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
Before commencing fitment read instructions and ensure all listed components are
supplied.
Left hand and Right hand components are determined as seated in the vehicle.
The fitment of TJM products does not nullify the OE manufacturer's operating guidelines
and/or warnings. Ensure you are familiar with and adhere to the usage instructions
specified by the manufacturer in the owner's manual or other official documentation.
Check for (and remove) any build up in all threads fitted to the product.
When fitting accessories to TJM products (ie. driving lights and aerials), ensure suitable
washer plates are used under the mounting surface that allow the accessory to be
secured in a way that prevents it from damaging the product.
Where OE air guides require trimming, ensure minimal clearance between air guides and
TJM components to prevent air leakage which may adversely affect vehicle cooling.
When removing protective coatings, ensure all new edges are deburred, clean any swarf
from the area and apply rust preventative to exposed surfaces.
Always place the product on a soft work space to prevent damage prior to installation.
Optional 076WLKIT008 plug and play harness available for indicator, parking light and
daytime running light installation.
946TJMTQLLKT : Torq winch control box long cable kit is required for winch fitment
Bolt tensions
All bolt tensions
are as follows
unless otherwise
specified.
For product warranty please refer to our website www.tjm.com.au
File: F-6966.docx
FITTING INSTRUCTIONS
T13 Outback Frontal Protection System
Mitsubishi Pajero NX
Dia. (mm)
5
6
8
10
12
Page 1 of 24
Nm
ft.lbs
Dia. (inch)
1/4"
5
4
5/16"
9
7
3/8"
22
16
7/16"
44
32
1/2"
77
57
Nm
ft.lbs
9
7
22
15
33
27
55
43
86
66
20/10/2022

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Summary of Contents for TJM T13 Outback Frontal Protection System

  • Page 1 Left hand and Right hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
  • Page 2 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Mitsubishi Pajero NX Part No. 070SB13N52V For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 2 of 24 20/10/2022...
  • Page 3: Parts List

    M12 x 1.25 x 30mm Hex Head Bolt K0569 M13 x Ø30mm Flat Washer WSST-W10 M12 x 1.25 Nyloc Nut K1200 24mm x 9mm x 5mm Flat Washer MTST-Q205 For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 3 of 24 20/10/2022...
  • Page 4 Remove the number-plate from the vehicle, discarding the fasteners. Remove (& discard) the clips (2) from behind the number-plate. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 4 of 24 20/10/2022...
  • Page 5 (& retain) the stone tray. 11. Remove (& discard) the clips (4) that are securing the lower bumper to the vehicle. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 5 of 24 20/10/2022...
  • Page 6 15. Remove (& discard) the inner bracket. 16. Remove (& retain) the screws securing the RHS SHOWN plastic inner guard in place. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 6 of 24 20/10/2022...
  • Page 7 23. Remove the bumper from the vehicle & set it aside. 24. Remove (& retain) the indicated fasteners (2) from the center of the front cross-member. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 7 of 24 20/10/2022...
  • Page 8 28. Extend the line previously marked with the template to intersect the new line if necessary. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 8 of 24 20/10/2022...
  • Page 9 34. Retain the upper section of the bumper, while discarding the lower section. 35mm 35. Treat the flares’ metal backing with a rust preventative along the cut edge. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 9 of 24 20/10/2022...
  • Page 10 (1) in the chassis. 41. Center-punch the indicated small holes (3). 42. Pilot drill the centre-punched positions, then drill them out to Ø17mm. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 10 of 24 20/10/2022...
  • Page 11 If no Foglight Kit has been purchased, follow steps 49 through to 52 to install the provided Foglight Blanking Covers. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 11 of 24 20/10/2022...
  • Page 12 52. Repeat the previous three steps for the opposite side of the vehicle. 53. Insert the nylon plugs supplied, into the square cut-outs for the indicators as shown. STEP 53 For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 12 of 24 20/10/2022...
  • Page 13 Step 98. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 13 of 24 20/10/2022...
  • Page 14 Proceed to step 67. 65. Using the fasteners supplied with the winch, secure the hawse fairlead to the front of the hawse adapter (as shown). For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 14 of 24 20/10/2022...
  • Page 15 69. Trim the winch handle along the line shown. Round any edges and treat with a rust preventative. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 15 of 24 20/10/2022...
  • Page 16 (if installed). If necessary, trim additional material from the bumper support beam, treating with a rust preventative afterwards. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 16 of 24 20/10/2022...
  • Page 17 Note: The front fastener’s access to the captive nut is through the hole in the chassis mount bracket. 78. Reconnect the siren module electrical connector. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 17 of 24 20/10/2022...
  • Page 18 M10 x 1.25 x 30mm hex screw (1), M10 x Ø30mm flat washer (1) & M10 flange nut (1). For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 18 of 24...
  • Page 19 Ø19mm flat washers (2) and M8 Flange nuts (2). Place flange nuts on the underside of the bumper support beam. BUMPER SUPPORT BRACKET BUMPER SUPPORT BEAM For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 19 of 24 20/10/2022...
  • Page 20 93. Using fasteners retained in step 25, install the bumper cover to the existing number plate holes in the bumper. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 20 of 24 20/10/2022...
  • Page 21 076WLKIT008 indicator wiring loom to the 076WLKIT008 main wiring loom. 99. Connect the OE 8 pin connector to the 8 pin connector in the 076WLKIT008 main wiring loom. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 21 of 24 20/10/2022...
  • Page 22 (3) and 1/4" x Ø1" Flat Washers (3). Ensure that all winch wiring is securely located out of the way of any components which may cause chaffing. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 22 of 24 20/10/2022...
  • Page 23 114. Ensure that all of the fasteners are tightened to the appropriate torque settings & that, as a result of fitting the FPS, no vehicle components are crushed of will chafe. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 23 of 24 20/10/2022...
  • Page 24 Vehicle: Mitsubishi Pajero NX Part No. 070SB13N52V 115. Insert the supplied R-clip through the LHS SHOWN indicated holes in the FPS and fairlead cover. For product warranty please refer to our website www.tjm.com.au File: F-6966.docx Page 24 of 24 20/10/2022...

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070sb13n52v