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TJM T13 Fitting Instructions Manual
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TJM T13 Fitting Instructions Manual

Outback bar for volkswagen amarok
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FITTING INSTRUCTIONS
Product:
T13 Outback Bar
Vehicle:
Volkswagen Amarok
Part No.
070SB13N83X
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g., engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
For product warranty please refer to our website www.tjm.com.au
F-37030.docx
Page 1 of 27
04/08/2023

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Summary of Contents for TJM T13

  • Page 1 Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above). Do not remove any plaques or labels from the V.F.P.S. Do not modify the structure of the V.F.P.S. in any way. For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 1 of 27...
  • Page 2 K1200 Fog Light Washer Plate 88057 1/2" x Ø1-1/4” x 2.5mm Flat Washer K0623 Pinch Weld – Steel Sprung (600mm) 93154 Bumper Cut Template F-37031 For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 2 of 27 04/08/2023...
  • Page 3 Ensure vehicle is properly Must be worn when using cutting, drilling, or mechanical lifting aid supported before commencing power tools. grinding. required for FPS fitment. work. For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 3 of 27 04/08/2023...
  • Page 4 • Left hand & right-hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
  • Page 5 Clamp the washer hose at the vehicle side to prevent the system draining. STEP 4 For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 5 of 27 04/08/2023...
  • Page 6 (3) and bolts (2). 10. Remove and discard the screws (2) securing RHS SHOWN the lower bumper to the vehicle and flare. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 6 of 27 04/08/2023...
  • Page 7 17. Unclip the parking sensor from the flare. Unplug the sensor from the harness and note the sensor’s location and direction and set aside. Repeat LHS For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 7 of 27 04/08/2023...
  • Page 8 21. Remove and discard foam. USE EXTREME CAUTION IN HANDLING THE RADAR. DAMAGE CAUSED BY MISHANDLING IS NOT WARRANTABLE! 22. Remove the radar cover by remove the clips (2). For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 8 of 27 04/08/2023...
  • Page 9 (6) from the indicated locations. 25. Remove and discard the fasteners (3) securing the radar bracket to the intrusion beam. Carefully set aside radar. For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 9 of 27 04/08/2023...
  • Page 10 180°. Loosen the outer horn and rotate so that the plug is vertical as shown below. Tighten. 28. Remove and retain the OE Front Underbody Guard and associated fasteners (4). For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 10 of 27 04/08/2023...
  • Page 11 Page 4. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 11 of 27 04/08/2023...
  • Page 12 Repeat on LHS. 37. Discard the centre piece, and then reattach the newly trimmed piece back to the vehicle using the previously removed screws (2). For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 12 of 27 04/08/2023...
  • Page 13 1.25 x 30mm Hex Head Bolt (4), M10 x STEP 41 STEP 42 Ø30mm x 3.0mm Flat Washer (8) & M10 x 1.25 Nyloc Nut (4). For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 13 of 27 04/08/2023...

  • Page 14: Table Of Contents

    46. Tension the fasteners from Steps 41 to 44, then Steps 33 & 34 to the relevant torque settings listed on Page 4. For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 14 of 27 04/08/2023...
  • Page 15 Purchased Separately harness ( ) to the vehicle loom as per instructions. Temporarily plug in supplied parker/indicator light. Check the operation then disconnect the light assemblies. For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 15 of 27 04/08/2023...
  • Page 16 55. Cut the centre of the bumper along a straight line just above the lower centre garnish. FOR HIGH GRADE BUMPERS (AVENTURA/PANAMERICANA) ENSURE THE CUT IS BENEATH THE INDICATED CLIPS For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 16 of 27 04/08/2023...

  • Page 17: Rhs Shown

    61. Attach pinch weld to the cut bumper edges, RHS SHOWN as shown. Trim any excess. For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 17 of 27 04/08/2023...
  • Page 18 62. Clean mountings surfaces so they are free of RHS SHOWN oils & residues, then affix the parking sensor housings to the rear side of the “T13 Outback Bar” (F-33910) ensuring that the orientation is as noted in Step 52.
  • Page 19 Volkswagen Amarok Part No. 070SB13N83X 67. Secure the “Camera Mount” to the “T13 Outback Bar” using M6 x 1.0 x 20mm Button Head Bolt (2), M6 x Ø12.5mm x 1.2mm Flat Washer (2) & M6 x 1.0 Nyloc Nut (2). Use washer on nut side only.

  • Page 20: 40Mm Hex Head Bolt (2), 1/2" X Ø1

    070SB13N83X 70. Fit the “M8 Pull Plunger w/ Thin Nut” (F- RHS ONLY 33789) to the “T13 Outback Bar” and tighten the thin nut against the weld nut to lock the pull plunger in place. Ensure that the pin is just protruding through the number plate mount.
  • Page 21 M6 x Ø18mm x 1.6mm Flat Washer (6) & M6 x 1.0 Nyloc Nut (3). DO NOT MOUNT RADAR TO THE WINCH FRAME 81. Connect the radar harness to the radar For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 21 of 27 04/08/2023...
  • Page 22 “Radar Cover Panel” (F-34605) and then secure to the back face of the “Radar Grille” (F-33991). 85. Secure the “Radar Grille” to the “T13 Outback Bar” using M6 x 1.0 x 20mm Button Head Bolt (4), M6 x Ø12.5mm x 1.2mm Flat Washer (8) &...

  • Page 23: Repeat On Lhs

    Part No. 070SB13N83X 86. Secure the “Number Plate Mount” (F-33963) to the “T13 Outback Bar” using M5 x 0.8 x 20mm Screw Pan Head (2), M5 x Ø10mm x 1.0mm Flat Washer (4), “Number Plate Hinge Bush” (K1292) (2) & M5 x 0.8 Nyloc Nut (2).
  • Page 24 M6 x 1.0 x 20mm Button Head Bolt (7), M6 x 2.5mm x 1.2mm Spring Washer (7) & M6 x Ø18mm x 1.6mm Flat Washer (7). Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 24 of 27 04/08/2023...
  • Page 25 96. Secure the front of the winch through the “Centre Guard” using the fasteners supplied with the winch to the appropriate torque settings. STEP 96 STEP 96 For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 25 of 27 04/08/2023...
  • Page 26 M6 x 1.0 x 20mm Button Head Bolt (2), M6 x Ø12.5mm x 1.2mm Flat Washer (4) & M6 x 1.0 Nyloc Nut (2). For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 26 of 27 04/08/2023...
  • Page 27 & that, as a results of fitting the product, no vehicle components are crushed or will chafe. 103. Check the operation of the parking sensors and radar to ensure that they are functioning correctly. For product warranty please refer to our website www.tjm.com.au F-37030.docx Page 27 of 27 04/08/2023...