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TJM T24 Fitting Instructions Manual

Venturer bar toyota 70 series
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FITTING INSTRUCTIONS
Product:
T24 Venturer Bar
Vehicle:
Toyota 70 Series
Part No.
070ST24N69J
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g., engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
For product warranty please refer to our website www.tjm.com.au
F-39989.docx
Page 1 of 20
28/08/2024

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Summary of Contents for TJM T24

  • Page 1 Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above). Do not remove any plaques or labels from the V.F.P.S. Do not modify the structure of the V.F.P.S. in any way. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 1 of 20...

  • Page 2: Parts List

    M12 x 4.0 x 1.6 ZP Spring Washer K0977 FACTORY FITTED M12 x 32 x 2.5mm Flat Washer K0623 TJM Sticker Large K3550 Rated Recovery Point Label HC0064 ABC Warning Label HC0057 For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 2 of 20 28/08/2024...

  • Page 3: Consumables Required

    Ensure vehicle is properly Must be worn when using cutting, drilling, or mechanical lifting aid supported before commencing power tools. grinding. required for FPS fitment. work. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 3 of 20 28/08/2024...
  • Page 4 • Left hand & right-hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
  • Page 5 Note: The 3 center scrivets located behind the upper bumper section can be pushed up from the underside of the lower bumper section. SCRIVET LOCATION CENTRE SCRIVETS For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 5 of 20 28/08/2024...

  • Page 6: Connector Cover

    8. Remove the nut indicated from the underside RHS SHOWN of the bumper frame. Repeat on opposite side. 9. Remove the 2 fasteners indicated. RHS SHOWN Repeat on opposite side. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 6 of 20 28/08/2024...
  • Page 7 12. Remove the fastener now exposed on the RHS SHOWN RHS chassis. Repeat on opposite side. 13. Remove the 2 fasteners indicated. RHS SHOWN Repeat on opposite side. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 7 of 20 28/08/2024...
  • Page 8 15. With assistance, remove the front bumper frame. 16. With the bonnet open, remove and retain the grille shroud by removing the 8 scrivets shown. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 8 of 20 28/08/2024...
  • Page 9 3 fasteners holding the radar in place, then set the radar and grille aside. Note: Take care not to drop or damage the radar. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 9 of 20 28/08/2024...
  • Page 10 Mount RH (ITEM 10) to the chassis using STEP 24 M10 x 1.25 x 55mm Bolt, M10 x 30mm Washer (2), M10 Spring Washer (2) in the locations shown. SPACER For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 10 of 20 28/08/2024...

  • Page 11: Fitting Instructions

    End Plate Spacers in place using M10 x 35mm Bolts (2), M10 x 30mm Washers (2) and M10 Spring Washers (2) Repeat on opposite side. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 11 of 20 28/08/2024...
  • Page 12 (or something symmetrical and similar), centralize the winch to the vehicle body. 33. Fully tighten all fasteners to the required specifications from steps 24 to 31. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 12 of 20 28/08/2024...
  • Page 13 NOT install the fixings. This will allow the winch to slide from side to side. Note: Refer to the winch fitting instructions for correct fitment. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 13 of 20 28/08/2024...
  • Page 14 M6 x 20 Button Head Screws (Black) (2), M6 x Ø18 Flat Washers (Black) (2) & M6 Nyloc Nuts (Black) (2). Repeat on the opposite side. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 14 of 20 28/08/2024...
  • Page 15 44. If fitting an antenna and/or driving lights, it is easiest to fit these accessories to the FPS at this point. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 15 of 20 28/08/2024...
  • Page 16 Winch Frame. The distance should be approximately 30mm. Repeat on the opposite side. Note: These steps will assist with the initial setup of the FPS. LHS SHOWN 30 mm For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 16 of 20 28/08/2024...
  • Page 17 52. Secure through the holes M8 x 1.25 x 40 Hex Bolts (2), M8 x Ø19 Flat Washers (4) & M8 Nyloc Nuts (2). Repeat on the opposite side. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 17 of 20 28/08/2024...
  • Page 18 STEP 58 the radar by pushing or pulling the bottom of the radar. 58. Once level, fully tighten the 2 radar bracket bolts on each side. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 18 of 20 28/08/2024...
  • Page 19 1.0 x 20 Button Head (Black) (2), M6 x 18 Flat Washer (Black) (2) and M6 Spring Washer (Black) (2). Repeat on the opposite side. RHS SHOWN STEP 63 For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 19 of 20 28/08/2024...
  • Page 20 65. Ensure that all the fasteners are fully tightened to the specified torque settings & that, as a result of fitting the product, no vehicle components are crushed or will chafe. For product warranty please refer to our website www.tjm.com.au F-39989.docx Page 20 of 20 28/08/2024...

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