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TJM T13 Fitting Instructions Manual

TJM T13 Fitting Instructions Manual

Outback frontal protection system toyota landcruiser 200

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Product:
Vehicle:
Part No.
070SB13N82C
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
• Read instructions fully before commencing fitment.
• Left hand and Right hand components are determined as seated in
the vehicle.
• Be aware that a number of government / fleet departments require that
the tow points be painted red.
• Check for (and remove) any build up in all threads fitted to the
product.
• Ensure that the "Rated Recovery Point Label" is affixed alongside the
compliance label, in the driver's side doorjamb.
• When fitting accessories to TJM products (ie. driving lights and
aerials), ensure suitable washer plates are used under the mounting
surface that allow the accessory to be secured in a way that prevents
it from damaging the product.
• When removing protective coatings, ensure all new edges are
deburred, clean any swarf from the area and apply rust preventative
to exposed surfaces.
Bolt tensions
All bolt tensions
are as follows
unless otherwise
specified.
For product warranty please refer to our website www.tjm.com.au
File: F-11094.docx
FITTING INSTRUCTIONS
T13 Outback Frontal Protection System
Toyota LandCruiser 200
Dia. (mm)
5
6
8
10
12
Page 1 of 25
Nm
ft.lbs
Dia. (inch)
1/4"
5
4
5/16"
9
7
3/8"
22
16
7/16"
44
32
1/2"
77
57
Nm
ft.lbs
9
7
22
15
33
27
55
43
86
66
20/10/2022

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Summary of Contents for TJM T13

  • Page 1 • Ensure that the “Rated Recovery Point Label” is affixed alongside the compliance label, in the driver’s side doorjamb. • When fitting accessories to TJM products (ie. driving lights and aerials), ensure suitable washer plates are used under the mounting surface that allow the accessory to be secured in a way that prevents it from damaging the product.
  • Page 2 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Part No. 070SB13N82C For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 2 of 25 20/10/2022...
  • Page 3: Parts List

    Rated Recovery Point Label HC0064 Recovery Point Use Guide F-1768 FACTORY FITTED Rated Recovery Point Label HC0064 TJM Logo Sticker K3550 Warning Label - ABC HC0057 For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 3 of 25 20/10/2022...
  • Page 4 Remove (& retain) number plate if fitted. Remove (& retain) the front plastic radiator cover and fasteners (7) located under hood. Disconnect wiring looms from camera and radar if fitted. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 4 of 25 20/10/2022...
  • Page 5 If fitted, find the parking sensor / fog-light wiring loom plug and the headlight washer hose connection. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 5 of 25 20/10/2022...
  • Page 6 Clip in bumper support 10. Remove the clips across the top of the remaining bumper and discard. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 6 of 25 20/10/2022...
  • Page 7 14. Remove (& retain) the mud flaps and fasteners (6) from the lower outer cover. Step 13 Discard the covers keeping mud flaps, fasteners and the backing plates. Step 14 For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 7 of 25 20/10/2022...
  • Page 8 Retain the 8 flange nuts to secure the winch frame to the chassis. Step 17 18. If necessary, remove the automatic transmission cooler air guide for trimming. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 8 of 25 20/10/2022...
  • Page 9 21. 23. Trim the plastic air guide along the lines drawn. 24. Refit the air guide after trimming if removed. Vertex For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 9 of 25 20/10/2022...
  • Page 10 27. Fit the new grille mount bracket (F-9315) to the 6 center lower tabs of the grille with bracket folds facing up leaving the outer tabs free. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 10 of 25 20/10/2022...
  • Page 11 30. Remove the grille support mount by Drill two drilling out the spot welds in the locations places shown. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 11 of 25 20/10/2022...
  • Page 12 (3) M6 x Ø12.5mm flat washers (3) and flange nuts (3). Tension the fasteners to the specified torque settings listed on page 1. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 12 of 25 20/10/2022...
  • Page 13 (F-9132) in the chassis rail through the rectangular opening as shown. Ensure that the threaded hole is positioned away from the center- line of the vehicle (closest to outside). Front For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 13 of 25 20/10/2022...
  • Page 14 44. Repeat steps 41 to 43 for the opposite side RHS SHOWN of the vehicle. 45. Fit the chassis end spacers (F-9235) to both of the chassis ends. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 14 of 25 20/10/2022...
  • Page 15 Note: If a winch is to be fitted, the winch must be fitted to the winch frame before the winch frame is fitted to the chassis. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 15 of 25 20/10/2022...
  • Page 16 M12 x 1.75 x 280mm threaded rod, using M12 x Ø24mm flat washer, M12 spring washer & M12 x 1.75mm hex nut. Repeat on opposite side. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 16 of 25 20/10/2022...
  • Page 17 1.0 flange nuts (4), secure the fog light blanking cover to the fog light mounting bracket. 60. Repeat the previous three steps for the opposite side of the vehicle. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 17 of 25 20/10/2022...
  • Page 18 LH side as shown. 64. Secure the wiring and tubing to the FPS so no damage can occur and connect the sensors and washers. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 18 of 25 20/10/2022...
  • Page 19 (4) at the indicated locations. Repeat for the opposite side of the vehicle. IMPORTANT: SLIDING WASHER PLATE MUST BE ORIENTATED CORRECTLY AS SHOWN! For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 19 of 25 20/10/2022...
  • Page 20 72. Tension the fasteners to the specified torque settings listed on page 1. 73. Insert the nylon plugs supplied, into the square cut-outs for the indicator / park lights (as shown). For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 20 of 25 20/10/2022...
  • Page 21 80. Fit the center guard mount angle assemblies using M8 x 25mm hex bolt (2) M8 x Ø24 flat washers (4) and M8 x 1.25 nyloc nuts (2). For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 21 of 25...
  • Page 22 (4) M8 x 1.25 nyloc nuts (2). Tighten only to a point where angle position can still be adjusted. Repeat on opposite side. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 22 of 25 20/10/2022...
  • Page 23 M8 x Ø24 flat washers (2) & M8 x 1.25 nyloc nut (1). 95. Repeat steps 88 to 94 for the opposite side Step 94.2 of the vehicle. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 23 of 25 20/10/2022...
  • Page 24 99. Repeat steps 96 to 98 for the opposite side of the vehicle noting that the positions shown in step 96 will be mirrored. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 24 of 25 20/10/2022...
  • Page 25 Also ensure that all fasteners are tensioned and that, as a result of fitting the FPS, no vehicle components are crushed of will chafe. For product warranty please refer to our website www.tjm.com.au File: F-11094.docx Page 25 of 25 20/10/2022...

This manual is also suitable for:

070sb13n82c