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TJM T15 Fitting Instructions Manual

Signature frontal protection system for toyota hilux (my2020)

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Product:
Vehicle:
Part No.
070AP15N87J
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
• Read instructions fully before commencing fitment.
• Left hand & Right hand components are determined as seated in the vehicle.
• Check for (and remove) any build up in all captive nuts fitted to the FPS.
• Be aware that a number of government / fleet departments require that the
tow points be painted red.
Ensure that the "Rated Recovery Point Label" is affixed alongside the
compliance label, in the driver's side doorjamb.
Bolt tensions
All bolt tensions are
as follows unless
otherwise
specified.
For product warranty please refer to our website www.tjm.com.au
F-31649
FITTING INSTRUCTIONS
T15 Signature Frontal Protection System
Toyota HiLux (MY2020)
Dia. (mm)
5
6
8
10
12
Page 1 of 18
Nm
ft.lbs
Dia. (inch)
1/4"
5
4
5/16"
9
7
3/8"
22
16
7/16"
44
32
1/2"
77
57
Nm
ft.lbs
9
7
22
15
33
27
55
43
86
66
15/03/2021

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Summary of Contents for TJM T15

  • Page 1 Bolt tensions Dia. (mm) ft.lbs Dia. (inch) ft.lbs 1/4” 5/16” All bolt tensions are as follows unless 3/8” otherwise 7/16” specified. 1/2” For product warranty please refer to our website www.tjm.com.au F-31649 Page 1 of 18 15/03/2021...
  • Page 2 FITTING INSTRUCTIONS Product: T15 Signature Frontal Protection System Vehicle: Toyota HiLux (MY2020) Part No. 070AP15N87J For product warranty please refer to our website www.tjm.com.au F-31649 Page 2 of 18 15/03/2021...
  • Page 3: Parts List

    K0977 M12 x 32mm x 2.5mm Flat Washer K0623 FACTORY FITTED Rated Recovery Point Label HC0064 TJM Logo Sticker K3550 Warning Label - ABC HC0057 For product warranty please refer to our website www.tjm.com.au F-31649 Page 3 of 18 15/03/2021...
  • Page 4 5. Remove & retain the number-plate, discarding the fasteners. 6. Remove & retain the plastic clips / fasteners (8) that secure the top of the grille/radiator shroud. 7. Remove shroud. For product warranty please refer to our website www.tjm.com.au F-31649 Page 4 of 18 15/03/2021...
  • Page 5 14. Remove the bumper from the vehicle and retain. For product warranty please refer to our website www.tjm.com.au F-31649 Page 5 of 18 15/03/2021...
  • Page 6 Reinsert the sensor into the housing and set aside to be reinstalled to the FPS. For product warranty please refer to our website www.tjm.com.au F-31649 Page 6 of 18 15/03/2021...
  • Page 7 LHS SHOWN bolt (2), & M12 x 32mm x 2.5mm flat washer (2) in position shown holding spacer in place. Fit spacer (item-17) (2) onto bolts. For product warranty please refer to our website www.tjm.com.au F-31649 Page 7 of 18 15/03/2021...
  • Page 8 M12 x 32mm x 2.5mm flat washer (1) into captive nut in the chassis rail. 26. Insert 2-off M8 X 1.25 cage nuts as shown. Repeat on RHS. For product warranty please refer to our website www.tjm.com.au F-31649 Page 8 of 18 15/03/2021...
  • Page 9 Tighten all winch frame and chassis mount bolts from previous steps to relevant torque settings listed on page 1. For product warranty please refer to our website www.tjm.com.au F-31649 Page 9 of 18 15/03/2021...
  • Page 10 31. Align plate with existing holes and edges, NUTS Clamping tighten to specified torque. Check holes and TO INSIDE! angle slots align after tightening to allow easy bolt fitment/clearance. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-31649 Page 10 of 18 15/03/2021...
  • Page 11 At this stage, DO NOT FASTEN THE WINCH TO THE WINCH FRAME, ONLY PLACE WINCH IN POSITION. 33. Fit pinch weld to bumper trim at wheel arch as shown, to both sides. For product warranty please refer to our website www.tjm.com.au F-31649 Page 11 of 18 15/03/2021...
  • Page 12 M6 x Ø 12.5mm SS flat washers (2) & M6 SS nyloc nut. 37. Adjust as required to reduce play in the grill and allow easy unlatching. Repeat on opposite side. For product warranty please refer to our website www.tjm.com.au F-31649 Page 12 of 18 15/03/2021...
  • Page 13 Ensure that the park light is towards the outside of the vehicle. Repeat the previous four steps for the opposite side of the vehicle. For product warranty please refer to our website www.tjm.com.au F-31649 Page 13 of 18 15/03/2021...
  • Page 14 M6 x Ø12.5mm Flat Washers (4) and M6 x 1.0 Flange Nuts (4), secure the Foglight Blanking Cover to the FPS. Repeat for opposite side of FPS For product warranty please refer to our website www.tjm.com.au F-31649 Page 14 of 18 15/03/2021...
  • Page 15 55. Check the operation of the indicators, park lights, fog-lights, winches, etc. to ensure that they are functioning correctly. For product warranty please refer to our website www.tjm.com.au F-31649 Page 15 of 18 15/03/2021...
  • Page 16 M6 x Ø18mm SS flat washers (4). M8 x 1.25 x 25mm hex screw (2), 60.2. M8 spring washers (2), & M8 x 19mm flat washer (2). 61. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-31649 Page 16 of 18 15/03/2021...
  • Page 17 FEATURE EDGE AS TRIMMED 60mm RHS SHOWN 63. Trim inner guard in line with under wing guard edge as shown. Remove any burrs from cutting For product warranty please refer to our website www.tjm.com.au F-31649 Page 17 of 18 15/03/2021...
  • Page 18 69. Ensure that all of the fasteners are fully tightened to the specified torque settings & that, as a results of fitting the product, no vehicle components are crushed or will chafe. For product warranty please refer to our website www.tjm.com.au F-31649 Page 18 of 18 15/03/2021...

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070ap15n87j