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Related Manuals for XtremepowerUS 75409
Summary of Contents for XtremepowerUS 75409
- Page 1 SKU: 75409 VARIABLE SPEED PUMP 2.2HP 230V 2 INCH INSTALLATION AND USER’S GUIDE 75409 DANGER Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in serious injury. Save all warnings and instructions for future reference.
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Page 3: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS Legends and Symbols OVERVIEW (PRODUCT INFORMATION) PRODUCT INTRODUCTION SPECIFICATION DIMENSIONS INSTALLATION LOCATION PIPING ELECTRICAL INSTALLATION OPERATION INITIAL SETUP KEYPAD FUNCTIONS INITIAL PROGRAMMING SETTING THE CLOCK USING THE DEFAULT SCHEDULE CUSTOM SCHEDULE PROGRAMMING OPERATING THE PUMP IN ACTIVE MODE PROGRAMMING QUICK CLEAN FACTORY RESET... -
Page 4: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS This guide provides instructions for installing and using the VARIABLE SPEED PUMP. If you have any questions about the equipment, please contact XtremepowerUS. This guide contains important information about safely installing and operating this product. After installation, make sure to share this information with the owner/operator or leave it with them for their reference. - Page 5 IMPORTANT SAFETY INSTRUCTIONS DANGER Suction Entrapment Risk: High suction can trap and drown individuals near drains or broken • covers. Avoid using the pool or spa if drain covers are missing, cracked, or damaged. Electrical Hazard: Never open the pump's drive or motor enclosure to avoid electrical hazards. •...
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Page 6: Overview (Product Information)
OVERVIEW (PRODUCT INFORMATION) OVERVIEW (PRODUCT INFORMATION) PRODUCT INTRODUCTION This pump boasts a variable frequency drive that ensures premium efficiency, allowing for flexible adjustments in motor speed and operation duration. Capable of functioning across a broad speed spectrum of 1000 to 3450 RPM, it is also designed to work with 230 VRMS nominal voltage at both 50HZ and 60HZ frequencies. -
Page 7: Specification
OVERVIEW (PRODUCT INFORMATION) SPECIFICATION 75409 2.2 HP Power 2” Inlet/Outlet Connection 230V, 50/60HZ Electrical Requirements 1800 W Maximum Power Consumption 2.2 HP Maximum Shaft Horsepower 7.8 AMPS Maximum Current 131 GPM (Gallons Per Minute) Maximum Flow Rate Per Minute 81.4 FT... -
Page 8: Installation
INSTALLATION INSTALLATION • Installation should be performed only by a qualified plumbing professional to ensure proper setup and to mitigate safety risks. • Refer to the IMPORTANT SAFETY INSTRUCTIONS on pages i–ii and 2–3 for detailed safety and installation guidance. LOCATION NOTE •... -
Page 9: Piping
INSTALLATION PIPING PIPING GUIDELINES • Use larger piping to increase plumbing efficiency, ensuring that the suction side pipe diameter is equal to or larger than that of the return line to facilitate optimal flow. • Ensure that the suction side pipe diameter is equal to or larger than the return line to facilitate optimal flow. -
Page 10: Electrical Installation
INSTALLATION ELECTRICAL INSTALLATION WARNING • Risk of Electrical Shock or Electrocution: It is strongly recommended that a certified electrician or qualified professional install this pump in accordance with the National Electrical Code and local regulations to mitigate the risk of serious injury, death, or property damage. •... -
Page 11: Bonding Instructions
INSTALLATION BONDING INSTRUCTIONS • Connect the motor to the pool's structural metal components, electrical systems, and metal conduits and piping within 5 feet of the pool or spa’s inner walls using the provided bonding lug on the motor’s side. Comply with the current National Electrical Code and local codes for bonding practices. -
Page 12: Operation
OPERATION OPERATION INITIAL SETUP • Before initial use of the pump, program its internal clock and operational schedules. Instructions for setting the clock are available under SETTING THE CLOCK and USING THE DEFAULT SCHEDULE. For custom schedule programming, see CUSTOM SCHEDULE PROGRAMMING. •... -
Page 13: Keypad Functions
OPERATION KEYPAD FUNCTIONS FIGURE 4 Speed Time Display Duration Watts < > Setting Quick Enter Clean Start Stop Press to activate Speed 1 (2850 RPM). SPEED 1 The corresponding LED will illuminate to confirm that Speed 1 is active. Press to select Speed 2 (1730 RPM). SPEED 2 An illuminated LED indicates that Speed 2 is active. -
Page 14: Initial Programming
OPERATION INITIAL PROGRAMMING • Before first use, set the pump’s internal clock and operational schedules as detailed in this manual. Refer to Setting the Clock in this section and CUSTOM SCHEDULE PROGRAMMING for step-by-step instructions. NOTE • When setting up a new schedule, ensure that the start times for Speeds 1 through 4 are programmed in chronological order within a 24-hour period. -
Page 15: Custom Schedule Programming
OPERATION CUSTOM SCHEDULE PROGRAMMING • Ensure the pump is halted, with the Start/Stop LED off, before customizing your sch A blinking LED next to the parameter being edited indicates that it is in programming mode. TO SET A CUSTOM SCHEDULE 1. - Page 16 OPERATION TO SET A CUSTOM SCHEDULE (CONTINUED) 5. Set the start time with the + and - buttons, adjusting the cursor with < and >. NOTE Adjust speed in increments of 100/10/1 RPM, and adjust time in increments of 1 hour/10 minutes/1 minute.
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Page 17: Operating The Pump In Active Mode
OPERATION SPEED PRIORITIZATION FOR SCHEDULING (WITHOUT EXTERNAL CONTROL) • When the pump operates based on its internal schedule, the programmed speeds follow a priority sequence from highest to lowest: SPEED 1 has the highest priority, followed by SPEED 2, SPEED 3, and finally, SPEED 4 with the lowest priority. •... -
Page 18: Programming Quick Clean
OPERATION PROGRAMMING QUICK CLEAN QUICK CLEAN FEATURE SETUP • The pump includes a Quick Clean option, which allows temporary operation at speeds ranging from 1700 to 3450 RPM. After a Quick Clean cycle, the pump reverts to its scheduled program. •... -
Page 19: Factory Reset
OPERATION PROGRAMMING QUICK CLEAN (CONTINUED) • Adjust the duration in hours and minutes using + and - keys, and navigate with < and >. Duration adjustments are available in increments of 1 hour or 10 minutes, with a NOTE range from 10 minutes to 24 hours. The Quick Clean duration setting will not affect the programmed start time of the NOTE regular schedule. -
Page 20: Priming
OPERATION PRIMING CAUTION • The pump is pre-set to Priming mode, which causes it to automatically accelerate to 3200 RPM upon initial start-up. • Before activating the pump: Open the filter’s air relief valve. ◦ Ensure that all necessary valves are open. ◦... - Page 21 OPERATION STARTUP AND PRIMING PROCESS (CONTINUED) • Priming duration may vary with local conditions, such as water temperature, atmospheric pressure, and pool water level, which should all be considered when selecting the priming speed. Test and adjust priming speeds as needed, allowing the system to drain between tests. NOTE •...
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Page 22: Maintenance
MAINTENANCE MAINTENANCE WARNING STRAINER POT HANDLING • Never open the strainer pot if the pump has failed to prime or has operated without water, as vapor pressure build-up may cause scalding water inside. • Opening under these conditions can lead to severe injury. •... -
Page 23: Motor Care
MAINTENANCE MOTOR CARE HEAT PROTECTION • Shield the motor from direct sunlight, ensuring that any covering provides adequate ventilation to prevent overheating. • Facilitate cross ventilation around the motor area. DIRT PROTECTION • Keep foreign materials away from the motor to avoid contamination. •... -
Page 24: Pump Disassembly And Reassembly
MAINTENANCE PUMP DISASSEMBLY AND REASSEMBLY NOTE • For a detailed parts breakdown, refer to the PARTS DIAGRAM section. WARNING POWER DISCONNECTION • It is crucial to always shut off power at the circuit breaker before servicing the pump. • Failing to disconnect the power source can result in potentially fatal electric shock injuries. •... -
Page 25: Pump Restarting
MAINTENANCE PUMP DISASSEMBLY AND REASSEMBLY (CONTINUED) PUMP REASSEMBLY • Align the seal plate on the motor, ensuring the "UP" marking is at the top. • Attach the seal plate to the motor with bolts, tightening to 70–80 in-lbs. • Hold the motor shaft and reattach the impeller to the shaft, followed by the impeller screw and washer;... -
Page 26: Winterizing
MAINTENANCE WINTERIZING Be proactive in anticipating freezing conditions, as freeze damage is not covered under warranty. In areas with mild climates where temporary freezing may occur, keep the filtering equipment running overnight to prevent freezing. PREVENT FREEZE DAMAGE INSTRUCTIONS • Stop the pump by pressing Start/Stop and disconnect all power at the circuit breaker. -
Page 27: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING WARNING ELECTRICAL SAFETY • Risk of Electrical Exposure: Diagnosis may require proximity to live components. • Servicing should only be performed by certified professionals to prevent serious risks, including death, personal injury, or property damage. ISSUE CAUSE CORRECTIVE ACTION Inspect the suction line and valves for any signs of Pump Will Not Prime: damage or loose connections. - Page 28 TROUBLESHOOTING NOTE • The pump is designed to automatically attempt a restart after a one-minute cool down period. ISSUE CAUSE CORRECTIVE ACTION Obstruction by debris Check the fan cover located at the rear of the motor for in fan area any accumulation of dirt and debris.
- Page 29 TROUBLESHOOTING SPECIFIC FAULTS Power Out Failure: Supply voltage drops below 190 VAC, or the controller’s input voltage • exceeds the limit. 16, 128 - Motor Failure to Start: May result from a jammed motor, improperly connected • ground wire, or incorrect driver installation. 300 - No Load: Indicates the pump may not be drawing water.
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Page 30: Replacement Parts
65028014000 SEAL ASSEMBLY 65431042080 O-RING 145* 65221008000 SCREW M10*25 647276803001 BASKET 65431042080 O-RING 145* 47276801 PUMP HOUSING 65023556000 2.2HP MOTOR FOR 75409 65431032080 O-RING 85.32* 3.53 647255302 SUPPORTING FOOT 65212025000 SCREW ST4.2*38 65432002080 GASKET 1.57 647254703 DIFFUSER 648860105 DRAIN PLUG... -
Page 31: Disclaimer
DISCLAIMER DISCLAIMER DISCLAIMER PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and/or distributor have provided the parts list and assembly diagram in this manual for reference purposes only. They do not make any representation or warranty to the buyer that they are qualified to make repairs to the product or replace any parts of the product. In fact, the manufacturer and/or distributor expressly state that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer.
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