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dymax UVCS V3.0 LED User Manual

Light-curing conveyor
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UVCS V3.0 LED
Light-Curing Conveyor
User Guide
REV 1.0

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Summary of Contents for dymax UVCS V3.0 LED

  • Page 1 UVCS V3.0 LED Light-Curing Conveyor User Guide REV 1.0...
  • Page 2 Any warranty applicable to the product, its application, and use is strictly limited to that contained in the Dymax standard Conditions of Sale. Dymax recommends that any intended application be evaluated and tested by the user to ensure that desired performance criteria are satisfied.

  • Page 3: Table Of Contents

    Contents Introduction..................4 Where to Get Help ....................4 Safety....................4 Product Overview ................5 Unpacking ..................6 Unpacking and Inspecting Your Shipment ............6 Parts Included ......................6 Conveyor Main Components.................7 System Features & Benefits............9 System Installation ..............10 Assemble the Conveyor and Cabinet Together..........10 Input Power ......................11 Belt Tracking Adjustment..................11 Shading Curtain Height Adjustment ..............12...

  • Page 4: Introduction

    Introduction This guide describes how to set up, use, and maintain the UVCS V3.0 LED system safely and efficiently. Before using this product, please be sure to read the instruction manual carefully and ensure it properly. Intended Audience This user guide is meant for experienced process engineers, technicians, and manufacturing personnel.

  • Page 5: Product Overview

    Product Overview The UVCS V3.0 LED is a modernized conveyor platform designed to operate with Dymax’s latest high-power LED flood emitters. It combines a new industrial design with the latest features in curing system technology, providing ease of use and the highest quality of life for operators.

  • Page 6: Unpacking

    Upon arrival, inspect all boxes for damage and notify the shipper of box damage immediately. Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately.

  • Page 7: Conveyor Main Components

    Alarm Lamp Exhaust Pipe Front Door Light Shielding Curing Housing Main Power Switch Touch Screen Cable Slots Emergency Stop Foot Support Cabinet Edge-Carry Belt Conveyor Main Components Touch Screen: 8” HMI touch screen Curing Housing: Includes adjustable lamp bracket and thermal exhaust system Front Door: Provides access to emitter cradle.
  • Page 8 Table 1. Labels When the equipment is in operation, do not touch the electrical cabinet to avoid injury from Warning Labels electric shocks. When the equipment is in operation, do not touch the roller, the conveyor belt or the chain to prevent mechanical damage.

  • Page 9: System Features & Benefits

    System Features & Benefits Multiple Operation Modes High-Contrast Touch Screen HMI 8” touch screen Manual static mode to use conveyor as cure oven Easy-to-use modern UI Manual moving for conveyor Includes storage and programming operations modes PLC mode with multichannel I/O Controls lamps and emitters for remote operation in large processes...

  • Page 10: System Installation

    System Installation Assemble the Conveyor and Cabinet Together Raise the foot supports by rotating them and placing the rollers on the ground for easy movement. (Figure 3.) Lift the conveyor onto the cabinet by inserting the 4 rubber bumpers into the holes on the top of cabinet. (Figure 4.) Note: After assembly, complete the ground connection according to Figure 33.

  • Page 11: Input Power

    Input Power The input power of the conveyor is shown in the following table. (Table 2) Table 2. Input Power Voltage Range Max Current Input Power Frequency AC 90~125V 50/60HZ AC 196~264V 1.5A 50/60HZ Note: The curing units and the conveyor unit have separate electrical circuits. Before commissioning, make sure that your main connection is designed for the maximum power requirement of the conveyor.

  • Page 12: Shading Curtain Height Adjustment

    Shading Curtain Height Adjustment The height of the shading curtains can be adjusted by loosening two screws as shown. (Figure 11.) The lowest height of the shading curtain from the belt surface is 11.5 mm and from the edge surface is 18mm. The shading curtains are designed to protect the operators from UV, so it is suggested to not remove the curtain, or raise it too high to block UV light.
  • Page 13 Figure 14. Figure 13. Remove the Grounding Wire inside the Back Panel at Loosen Four Screws Under the Back Panel the Position as Shown Back Panel Figure 16. Figure 15. Open the Upper Cover Remove the Back Panel Upper Figure 17. Figure 18.
  • Page 14 Figure 19. Figure 20. Four Screws on Lamp Holder Place the Emitters on a Cradle Figure 21. Horizontal Configuration PN:80021 Exhaust Fan Side FX-1250 1 x1 FX-1250 1 x 2 FX-1250 1 x 3 Figure 22. Vertical Configuration PN:80022 Exhaust Fan Side FX-1250 2x2 FX-1250 2x1 U S E R G U I D E...
  • Page 15 Figure 23. Figure 24. Loosen the Screws, remove the Wire Pressing Plate Cable Connector goes through the Wire Slot Figure 25. Figure 26. Install Connector on the Emitter Connection Port Install the Wire Pressing Plate, and add the Screws Figure 27. The Connector and the Network Remove the lids of the Cable Slots Install Connector and Network Wire on the...

  • Page 16: Wiring And Connections

    Figure 28. Open the Front Door of the Cabinet Wiring and Connections 1 The conveyor will be provided with a region-specific 220VAC/110VAC power plug, as shown in Figure 29., Figure 30., Figure 31., Figure 32. Figure 29. Figure 30. Figure 31. Figure 32.
  • Page 17 (Figure 37.), and connect the COM terminal of the PLC interface between the primary and secondary controllers (Figure 37.). And plug the connection cables into the emitters. (Refer to BlueWave® FX-1250 user guide). Note: If your FX-1250 version is lower than V3.23.11, contact Dymax for software upgrades to ensure full functionality is achieved.

  • Page 18: Turn On

    Figure 37. Figure 38. Network Cable from the Primary to the Secondary ID for Multidevice Set: (Range: 0 -10) Controller Default. Single device Primary-Conveyor 2-10 Secondary in multidevice net. This part connected Primary to the conveyor Secondary Turn On Turn on the main switch of the equipment to supply power for the conveyor. The following (Figure 39.) shows the main switch of the conveyor.

  • Page 19: Emergency Stop

    Emergency Stop In case of an emergency requiring an immediate shutdown, press one of the emergency stop buttons while the conveyor is in operation. This action will halt the motor and the exhaust fan of the conveyor and emitters, while simultaneously activating the alarm.

  • Page 20: Operation

    Operation System Flow Chart Start Up Verify all connectors are firmly plugged into the rear panel of the controller and emitter. On the rear panel of the controller, move the power switch to the ON position (up direction). Figure 41. The start-up window (Figure 41.) will appear for several Start-Up Window seconds as the system initializes.

  • Page 21: System Settings

    System Settings Press the system setting button on the Main Window. A password input window (Figure 42.) will appear. The password must be entered to enter the System Settings window. Press the bar beside the lock on the password input window to activate the keyboard. (Figure 43) The default password is set to “1234”.

  • Page 22: Brightness

    T2 alarm maximum Set the value for the maximum temperature of T2 temperature Setting (100 – 150 °C) System reset Button Reset the important data in the system Change password Button Reset the password of the system System log Look up the alarm log Add the distance from the LED array center in Emitter location conveyor direction...

  • Page 23: Clock And Calendar Settings

    Clock and Calendar Settings Figure 46. 1) On the System Settings window, press the Time button. Clock and Time Input Pad (Figure 44., #1) 2) There are 5 values in the Time window Y: Year M: Month D: Day H: Hour M: Minute 1) Press the upper blue line of the middle-row number to increase the value by 1 unit.

  • Page 24: Main Window Settings

    Main Window Settings In the main window, the operator can: Select the conveyor mode. Set all emitters’ power and cure time. Start or stop the conveyor. Figure 48. Main Window U S E R G U I D E U V C S V 3 . 0 L E D...
  • Page 25 (clock, calendar, System Setting password, brightness, emitter type, emitter location, etc) Dymax Logo In moving mode, this window can be used to set speed, intensity, cure time, delay time In static mode, intensity, and cure time Parameter Setting can be set.

  • Page 26: Select Conveyor Mode

    Select Conveyor Mode Figure 49. Mode Selection List Press the Mode button on the main window (Figure 48., #13) to enter the mode selection list. Enter the admin password to verify. Select a mode on the list to activate that mode (Figure 49.).

  • Page 27: Set Static Mode Parameters

    Note: In static mode, the next item may be loaded to the belt after the DYMAX LOGO turns on. Note: High ambient temperatures can affect the operation of the FX emitters when operating at high intensities. To avoid...

  • Page 28: Speed Of Static Mode

    Speed of Static Mode The speed is programed for accurate positioning. It is fixed and cannot be changed by the user. Program Settings To save the set values in the main window, enter program mode by pressing the Mode Selection list on the main window, then select the Program.

  • Page 29: System Log

    Figure 56. System Log Alarm Log Window Checking the Alarm History Log To check the alarm history log, press the Alarm Log window. The error window will appear. (Figure 56.) Note: The alarm records are only updated. They can’t be deleted.
  • Page 30 Table 5. Alarm Codes and Description Alarm ALARM message Cause Code 0x0001 EMERGENCY STOP! The emergency button is pushed in. 0x0002 CHAM TEMP HIGH! T1 or T2 is over the maximum temperature. 0x0003 DOOR OPEN! The conveyor door is open. 0x0004 MOTOR ERROR! Motor is reporting an error.
  • Page 31 Troubleshooting Table 6. Alarm Code ALARM message Suggestion 0x0001 EMERGENCY STOP! Check the emergency button. Check fan status. Check sensor connection. 0x0002 CHAM TEMP HIGH! Check the fan of LED emitter. Check the environment temperature. 0x0003 DOOR OPEN! Check the cover of the conveyor. The motor is experiencing an internal error.

  • Page 32: Plc Mode

    PLC Mode There are 2 working modes: Default: This is the default mode and is operable by the touch screen. Parameters can be stored in the program slots and called for operation. PLC: The system can be controlled by PLC. This mode is triggered by selecting the “PLC” mode in the mode list (see Select Conveyor Mode).
  • Page 33 PLC Output and Input The green interface terminal is the input and output ports of internal and external signals. Figure 61. PLC Connector There are two status outputs. They are driven by an optical coupler. These outputs work in any mode and can be used as status inputs for PLC or any status display/monitor purpose.
  • Page 34 Figure 63. Examples of Customer Configurations for Monitoring Outputs PLC input connection shows the conveyor start in the following figure. Figure 64. PLC Input Connection Table 7. The green terminal interface shown in Figure 62. is defined as follows: Signal Name Pin # Description INPUTS...

  • Page 35: Maintenance

    Maintenance Routine Maintenance Module Item Requirement Example Cycle Check for wear; replace belt if worn Belt Weekly Check for wear; replace rollers if Roller Monthly worn out Driving Section Edge Add lubricant Monthly Sprocket Add lubricant Monthly wheel Exhaust fan Dust off Monthly Exhaust fan...

  • Page 36: Spare Parts & Accessories

    Spare Parts & Accessories Accessories Item Part Number CRADLE HORIZONTAL CONFIGURATION FOR 1x1 1x2 1x3 80021 CRADLE VERTICAL CONFIGURATION FOR 1x2 2x2 80022 CABINET, CONVEYOR SYSTEM 80020 PROTETCTIVE GOGGLES-GRAY (STANDARD MODEL INCLUDED WITH UNIT) 84126 INTERCONNECT CABLE, 2M TYPE L & L 84025 INTERCONNECT CABLE, 2M TYPE I &...

  • Page 37: Components & Spare Parts

    Components & Spare Parts Item Part Number BELT, W300*L2875, UVCS V3.0 83105 SHIELD 81216 DRIVE PULLEY 83100 IDLE PULLEY 83101 BELT CURTAIN 83113 RUBBER BUMPER 83108 TRI-COLOUR LIGHT 84132 DRIVE MOTOR 84172 REDUCTION GEARS 84173 MOTORIZED IMPELLER, 230VAC 84128 MOTORIZED IMPELLER,115VAC 84171 UVCS V3.0 BELT 110V NA (TYPE B POWER CORD) WITH HORIZONTAL CRADLE 88880...

  • Page 38: Product Specifications

    Product Specifications Table 8. Product Specifications and Electrical Requirements Specification Property Model UVCS V3.0 Size Conveyor: 1420 x 715 x 826 mm Cabinet: 640 x 512 x 820 mm Weight Conveyor: 90 kg Cabinet: 40 kg 152 mm Maximum Parts Height Belt/Edge Speed 0.4 ~ 7.8 m/min Belt Width...

  • Page 39: Declaration Of Conformity

    Declaration of Conformity Figure 65. Declaration of Conformity – CE U S E R G U I D E U V C S V 3 . 0 L E D...
  • Page 40 Figure 66. Declaration of Conformity - UKCA U S E R G U I D E U V C S V 3 . 0 L E D...

  • Page 41: Validation

    As with any manufacturing process, it is advisable to incorporate a safety factor. NOTE: Dymax recommends low intensities at first to preserve LED life. Contact the Dymax Application Engineering Team for additional process support.

  • Page 42: Warranty

    Warranty From date of purchase, Dymax Corporation offers a one-year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date. Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation, will void any effective warranties and may result in damage to the equipment.
  • Page 43 U S E R G U I D E U V C S V 3 . 0 L E D...
  • Page 44 4BH United Kingdom North America: +1 860.482.1010 | Europe: +49 611.962.7900 | Asia: +65.67522887 © 2024 Dymax Corporation. All rights reserved. All trademarks in this guide, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A.

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