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Summary of Contents for dymax 39380
- Page 1 Discontinued System DYMAX WIDECURE UV Light-Curing Conveyors – 18" and 25" WIDECURE Conveyor (18" - PN39380, 25" - PN39381) Operation Manual...
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Page 2: Table Of Contents
General Description ............................ 6 Specifications .............................. 7 Installation and System Interconnect ......................8 Operation ..............................10 System Adjustments ........................... 11 Maintenance ............................... 12 Troubleshooting ............................13 Spare/Replacement Parts .......................... 13 Definition of Terms ............................14 Warranty ..............................15 Dymax WIDECURE UV Conveyor... -
Page 3: Unpacking And Inspection
Before shipping, your Dymax WIDECURE UV Light-Curing Conveyor was thoroughly checked and tested for trouble-free performance. The proper set up and operation of this conveyor system will maximize safety and user-friendly performance, providing optimum yield of your process. Therefore, we encourage you to read, understand, and follow all safety and operating instructions and recommendations compiled in this and other related manuals prior to setting up and operating this new system or its individual components. -
Page 4: Safety
UV exposure, high-temperature surfaces, ozone, and bright, visible light. UV EXPOSURE Standard Dymax UV light-curing systems and bulbs have been designed to primarily emit UVA light (as shown in Chart 1). UVA light is generally considered the safest of the three UV ranges: UVA, UVB, and UVC. Although OSHA does not currently regulate ultraviolet light exposure in the workplace, the American Conference of Governmental Industrial Hygienists (ACGIH) does recommend Threshold Limit Values (TLVs) for ultraviolet light. - Page 5 OZONE Standard Dymax bulbs (UVA type) generate an insignificant amount of UVC and therefore essentially no ozone. Some UV light-curing systems, like those used to cure UV inks, emit primarily “shortwave” (UVB and UVC) energy. Upon exposure to UVC light (specifically <240 nm), oxygen molecules (O...
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Page 6: General Description
Belt. The internal Lamp may be adjusted from 5"above the Belt to 24" above the Belt. This allows curing of a wide variety of larger parts. The conveyor may be outfitted with either a Long-Wave Bulb (for most Dymax materials) or a Short-Wave Bulb (for inks). -
Page 7: Specifications
¹ Measured with an EIT Power Puck (320-395 nm) radiometer at a lamp height of 5" ² Can also be outfitted with mercury bulbs (aka shortwave, UVB, UVC, "H" type) for UV inks and cationics ³ Other UV lamp voltages are available upon request (208V, 420V, 460V) Dymax WIDECURE UV Conveyor... -
Page 8: Installation And System Interconnect
WIDECURE conveyors can be outfitted with either a Long Wave (metal halide, UVA/Visible) Bulb or a Short Wave (mercury, UVB/UVC) Bulb. The Long Wave Bulbs are recommended for most Dymax UV light-curable materials while the Short Wave Bulbs are generally recommended for UV inks. The following charts show the spectral distribution of each type of Bulb. - Page 9 Curing Chamber. The Light-Blocking Curtains are hung in slots on the top of the Curing Chamber and can be moved within the slots if needed. Figure 10. Light-Blocking Curtains in Curing Chamber (Top View) Figure 9. Conveyor Curing Chamber Entrance Dymax WIDECURE UV Conveyor...
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Page 10: Operation
Touch Screen Interface. 8. After the Power Supply is shut off there is a delay before the UV Blower shuts off. Do not shut off the power to the main machine before the UV Blower shuts off. Dymax WIDECURE UV Conveyor... -
Page 11: System Adjustments
Irradiator Cable can be ruined by arcing across the Connector. BELT TRACKING ADJUSTMENT All Dymax WIDECURE conveyors are adjusted at the factory to provide proper tracking of the Belt. Should further adjustments become necessary, this is done via two Adjustment Screws located at the input end of the conveyor. - Page 12 Although this is a lamp that has reached the ends of its life, handling the lamp in this method is a good procedure for your personnel. 9. Return the UV lamp housing to the irradiator and secure the top with the 6 button-head screws. Dymax WIDECURE UV Conveyor...
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Page 13: Troubleshooting
39613 18" Mercury Bulb 40672 Reflector for 18" Conveyor 39661 Conveyor Belt for 18" Conveyor 39373 25" Metal Halide Bulb (standard) 39614 25" Mercury Bulb 40673 Reflector for 25" Conveyor 39663 Conveyor Belt for 25" Conveyor Dymax WIDECURE UV Conveyor... -
Page 14: Definition Of Terms
Ultraviolet (UV) - The invisible region of the spectrum just beyond the violet end of the visible region. Wavelength ranges in general from 1.0 to 400 nm. Dymax bulbs do not radiate energy in deep ultraviolet; there are very minute amounts below 220 nm and practically nothing can be sensed below 200 nm. This is due to the use of ozone-blocking quartz bulb envelope (See Ozone). -
Page 15: Warranty
(excluding bulbs) with proof of purchase date. Unauthorized repair, modification, or improper use of equipment may void warranty. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation, will void any effective warranties and may result in damage to the equipment. - Page 16 Please note that most curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application.
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