dymax ZIP Manual

Shutter. for use with dymax ec & pc flood lamp systems

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Dymax ZIP™ Shutter
For Use with Dymax EC & PC Flood Lamp Systems
Instructions for Safe Use
Setup and Operation
Maintenance
Ordering Spare Parts and Accessories

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Summary of Contents for dymax ZIP

  • Page 1 Dymax ZIP™ Shutter For Use with Dymax EC & PC Flood Lamp Systems Instructions for Safe Use  Setup and Operation  Maintenance  Ordering Spare Parts and Accessories ...
  • Page 2 System designs enable stand-alone configuration or integration into your existing assembly line. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application, and use is strictly limited to that contained in the Dymax standard Conditions of Sale.
  • Page 3: Table Of Contents

    Description of the Dymax ZIP Shutter ........................5 System Components ..............................5 Assembly and Setup ..........................6 Unpacking and Inspecting Your Shipment ....................... 6 Parts Included in the ZIP Shutter (PN 37863) ......................6 Assembly ................................. 7 Electrical Interconnect ............................. 9 Operation ..............................9 Maintenance ............................
  • Page 4: Introduction

    Dymax ZIP™ Shutter User Guide Introduction Introduction to the User Guide This guide describes how to assemble, use, and maintain the Dymax ZIP™ Shutter safely and efficiently. Intended Audience Dymax prepared this user guide for experienced process engineers, technicians, and manufacturing personnel.
  • Page 5: Product Overview

    The Dymax ZIP Shutter is compatible with most Dymax EC- and PC- series flood lamps. The shutter can be used as an integral part of the Dymax light shield and can be used with other Dymax flood lamps (Blue Series) with the appropriate adapters.
  • Page 6: Assembly And Setup

    Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately. Check that the parts included in your order match those listed below. If parts are missing, contact your local Dymax representative or Dymax Customer Support to resolve the problem.
  • Page 7: Assembly

    MAN007 – EC-Series Flood Lamp User Guide or MAN006 – PC-Series Flood Lamp User Guide. 5000-EC/PC Flood Lamp 1. Remove the Adapter Plate from the ZIP Shutter by removing the four 8-32 x ⅜" screws (Figure 3 & Figure 4). Figure 3. ZIP Shutter Figure 4.
  • Page 8 Plate Installed Assembly Installed on a ZIP Shutter 2000-EC/PC Flood Lamps 1. Remove the Adapter Plate from the ZIP Shutter by removing the four 8-32 x 3/8” screws (Figure 7). Figure 7. ZIP Shutter Figure 8. Adapter Plate Removed 8-32 x ⅜" Screws 2.
  • Page 9: Electrical Interconnect

    1. Have the ZIP Shutter in the closed position. 2. Open the Access Door to the Workstation or Dymax Light Shield and place the object to be cured on the work surface (preferably in line with the center of the Shutter).
  • Page 10: Maintenance

    Dymax ZIP™ Shutter User Guide NOTE: The ZIP Shutter will close automatically in the timed mode or it will stay open until you release the Foot Switch or Actuate Button in the manual mode. 7. Close the ZIP Shutter to end the cycle.
  • Page 11: Curtain Assembly Replacement

    Dymax ZIP™ Shutter User Guide Curtain Assembly Replacement Dymax recommends that you check the ZIP Shutter curtain for wear each time you change the lamp. If it shows any signs of wear, replace it. Additional curtain assembly replacements can be purchased through Dymax Customer Service.
  • Page 12: Troubleshooting

    Dymax ZIP™ Shutter User Guide Troubleshooting CAUTION: Only qualified maintenance personnel should attempt the following procedures. Problem Possible Cause Testing Corrective Action The shutter curtain One of the tension All functions of the ZIP does not open or screws is not tight Adjust the curtain tension.
  • Page 13: Specifications

    Part Numbers 37863 ZIP Shutter for EC- and PC-Series Flood Lamps Operating Voltage 24 VDC (Supplied by the Dymax EC or PC Power Supply) Exposure Time Digital Setting - From 1 to 99 Seconds (1 second increments) Aperture 8" x 8" [20.3 cm x 20.3 cm]...
  • Page 14: Definition Of Terms

    (4000 to 3200) - predominately produced by Dymax Flood Lamps. 2. Ultraviolet B (UV-B) - UV of medium wavelength from within approximately 320 to 280 nm - Dymax Flood Lamps produce some amount of their energy within this bandwidth.
  • Page 15: Warranty

    Dymax ZIP™ Shutter User Guide Warranty From date of purchase, Dymax Corporation offers a one-year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date. Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation, will void any effective warranties and may result in damage to the equipment.
  • Page 16 © 2006-2018 Dymax Corporation. All rights reserved. All trademarks in this guide, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax’s standard Conditions of Sale.

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