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dymax Tridak 1001 User Manual

Syringe filling system
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Tridak
®
Syringe Filling System
▪
Instructions for Safe Use
▪
Setup and Operation
▪
Maintenance
▪
Ordering Spare Parts and Accessories
Model 1001 User Guide

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Summary of Contents for dymax Tridak 1001

  • Page 1 Tridak Model 1001 User Guide ® Syringe Filling System ▪ Instructions for Safe Use ▪ Setup and Operation ▪ Maintenance ▪ Ordering Spare Parts and Accessories...
  • Page 2 Please note that most filling system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in the Dymax standard Conditions of Sale.

  • Page 3: Table Of Contents

    Tridak® Model 1001 Syringe Filling System User Guide Contents Introduction ..............................4 Introduction to the User Guide ............................4 Where to Get Help ................................4 Safety ................................4 General Safety Considerations ............................4 Specific Safety Considerations ............................4 Personal Protective Equipment ............................5 Product Overview ............................

  • Page 4: Introduction

    Customer Support and Engineering teams are available in the United States, Monday through Friday, from 8:00 a.m. to 5:30 p.m. Eastern Standard Time. You can also email us at info@dymax.com. Please see the back cover of this user guide for worldwide contact information.

  • Page 5: Personal Protective Equipment

    Tridak® Model 1001 Syringe Filling System User Guide Preventing Injection Injury Discharging fluids or compressed air with a dispensing tip against your skin can cause very serious injection injury. To minimize the risk of injection injury, do not place the dispensing tip in contact with your skin. Personal Protective Equipment Operators are recommended to wear any personal protective equipment specified by their company’s safety policy for the materials used during filling.

  • Page 6: Description Of Main Components

    Tridak® Model 1001 Syringe Filling System User Guide Description of Main Components The main components in the Model 1001 Syringe Filling System include: Air Regulator – The air regulator enables precise control of the air pressure in the fluid reservoir. The air precision regulator includes: Pressure gauge that displays the pressure in the fluid reservoir.
  • Page 7 Tridak® Model 1001 Syringe Filling System User Guide Figure 1. Main Components of the Model 1001 Syringe Filling System Material Reservoir Support Material Reservoir Pressure Supply Material Reservoir Retainer Quick Clamp Release Air Regulator Compressed Air Line Disposable Fluid Path Inlet (60-90 psi) Cylinder Retract Switch Foot Switch...

  • Page 8: Assembly And Setup

    Contact Dymax so that new parts can be shipped to you immediately. The parts listed below will be included in your shipment. If parts are missing, contact your local Dymax representative or Dymax Customer Support to resolve the problem.

  • Page 9: Preparing The System For Use

    Tridak® Model 1001 Syringe Filling System User Guide Preparing the System for Use Installing the Reservoir Support 1. Place the Reservoir Support on top of the screw hole in the left side of the system base. 2. Using the screw and washer provided, place screw with the washer through hole in base and attach to Reservoir Support.

  • Page 10: Connecting The Material Reservoir Pressure Supply Tube

    Tridak® Model 1001 Syringe Filling System User Guide Connecting the Material Reservoir Pressure Supply Tube 1. Connect the material reservoir’s Pressure Supply (Figure 4, F) to the Air Regulator (Figure 4, G). 2. Connect the opposite end of the Material Reservoir Pressure Supply to the Material Reservoir Air Inlet. NOTE: DO NOT CONNECT AIR TO COMPRESSED AIR LINE INLET (FIGURE 4, H) AT THIS TIME.

  • Page 11: Operation

    Tridak® Model 1001 Syringe Filling System User Guide Operation Preparing the Cartridge 1. Place pre-packaged, sealed Cartridge upright on a flat, stable working surface (Figure 5). 2. With the Nozzle up, remove the Colored Cap, and quickly insert the Mating Fitting from the Disposable Fluid Path (Figure 6).

  • Page 12: Loading The System

    5. Replace the Reservoir Retainer Cover and tighten evenly and securely with Star Nuts until the Cover forms a solid seal around the Cartridge. If you experience any trouble, please contact Dymax Customer Service. Figure 7. Material Reservoir Exploded Diagram...
  • Page 13 Tridak® Model 1001 Syringe Filling System User Guide Installing the Fluid Path 1. Open quick clamp by lifting handle upward to open position. 2. Position the Fluid Path in the Luer Block Clamp so that the outer edge of the Luer Block Clamp just catches the Luer Tip.

  • Page 14: Pressurizing The System

    Tridak® Model 1001 Syringe Filling System User Guide Figure 9. Fluid Path Installation Tube Support Fluid Path / Tubing Over-Pinch Adjust Suck-Back Adjust Valve Body EXPLODED VIEW ASSEMBLED VIEW NOTE: Follow the same assembly and replacement for the following filling configurations: T15225 TUBE ASSEMBLY, LUER FEMALE Pressurizing the System...

  • Page 15: Depressurizing The System

    Tridak® Model 1001 Syringe Filling System User Guide 3. Ensure the Luer Tip Cap is installed and tightened onto the Luer Tip. 4. Disconnect the Material Reservoir Pressure Supply from the Material Reservoir Air Inlet. 5. Connect a Compressed Air Supply (max 90 psi) to the System Pressure Inlet. 6.

  • Page 16: Priming The System

    Tridak® Model 1001 Syringe Filling System User Guide 4. Twist or slide the Syringe and Piston or extended Plunger on to the Nozzle/Needle/Luer-Lock Tip of the Fluid Path. 5. Loosen the Syringe Fill Adjustment Lock by loosening the bottom two Allen Cap Screws (Figure 10). 6.

  • Page 17: Filling The Syringe

    Tridak® Model 1001 Syringe Filling System User Guide Filling the Syringe 1. Remove the Cap from the Luer Tip. 2. Load the required Syringe size by threading it onto the Luer Tip (Figure 10). 3. Make sure all hands and fingers are clear of the machine. Press and release the Foot Switch to activate the filling cycle.

  • Page 18: Cleaning And Maintenance

    Tridak® Model 1001 Syringe Filling System User Guide Cleaning and Maintenance System Cleaning Switching to a Different Material The disposable fluid path in the Model 830 Valve allows for quick and easy material changeover. To switch your system over from dispensing one material to dispensing a new material, simply replace the fluid path tube in the dispensing valve.

  • Page 19: Specifications

    Compatible material viscosity range: 1 – 60,000 cP Reservoir Retainer/Tank Sizes Cartridge retainers hold 20 and 32-oz (550 and 900-mL) reservoirs 1-gallon (3.8 L) jug and 5-gallon (15L) pail drop in reservoir options available: inquire with Dymax Customer Service Air Regulator Pressure Gauges Pressure gauge installed from factory = 0 to 100 psi (0 to 6.9 bar)
  • Page 20 Please note that most filling and repackaging system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax’s standard Conditions of Sale. Dymax recommends that any intended application be evaluated and tested by the user to insure that desired performance criteria are satisfied. Dymax is willing to assist users in their performance testing and evaluation.

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