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Related Manuals for dymax UVCS V3.0 LED
Summary of Contents for dymax UVCS V3.0 LED
- Page 1 UVCS V3.0 LED Light-Curing Conveyor User Guide...
- Page 2 Any warranty applicable to the product, its application, and use is strictly limited to that contained in the Dymax standard Conditions of Sale. Dymax recommends that any intended application be evaluated and tested by the user to ensure that desired performance criteria are satisfied.
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Page 3: Table Of Contents
Contents Introduction ................4 Where to Get Help ........................4 Safety ..................4 Product Overview ..............5 Unpacking ................6 Unpacking and Inspecting Your Shipment ................6 Parts Included ..........................6 Conveyor Main Components ..................... 7 System Features & Benefits ..........9 System Installation ............. -
Page 4: Introduction
United States, Monday through Friday, from 8:00 a.m. to 5:30 p.m. Eastern Standard Time, and in Germany, Monday through Friday, from 8:00 a.m to 5:00 p.m. Central European Time. You can also email Dymax at info@dymax.com or Dymax Europe GmBH at info_de@dymax.com. -
Page 5: Product Overview
Product Overview The UVCS V3.0 LED is a modernized conveyor platform designed to operate with Dymax’s latest high-power LED flood emitters. It combines a new industrial design with the latest features in curing system technology, providing ease of use and the highest quality of life for operators. -
Page 6: Unpacking
Upon arrival, inspect all boxes for damage and notify the shipper of box damage immediately. Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately. -
Page 7: Conveyor Main Components
Alarm Lamp Exhaust Pipe Front Door Light Shielding Curing Housing Main Power Switch Touch Screen Cable Slots Emergency Stop Cabinet Foot Support Edge-Carry Belt Conveyor Main Components • Touch Screen: 8” HMI touch screen • Curing Housing: Includes adjustable lamp bracket and thermal exhaust system •... - Page 8 When the equipment is in operation, do not touch the roller, the conveyor belt or the edge to prevent mechanical damage. Product Information Label UVCS V3.0 LED Conveyor Systems are divided into 110V and 220V specifications. High Temperature Caution Label When the equipment is in operation, do not touch the equipment or get close to the exhaust vent to avoid high- temperature injury.
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Page 9: System Features & Benefits
System Features & Benefits Multiple Operation Modes High-Contrast Touch Screen HMI • • 8” touch screen Manual static mode to use conveyor as cure oven • Easy-to-use modern UI • Manual moving for conveyor • Includes storage and programming operations modes •... -
Page 10: System Installation
System Installation Assemble the Conveyor and Cabinet Together Raise the foot supports by rotating them and placing the rollers on the ground for easy movement. (Figure 3.) Slot the conveyor onto the cabinet by inserting the 4 rubber bumpers into the holes on the top of cabinet. (Figure 4.) When the conveyor is being moved or assembled, the position of the load on the equipment is shown in ( Figure 5. - Page 11 Figure 5. Figure 6. Load Position Cable Slots on Cabinet U S E R G U I D E U V C S V 3 . 0 L E D...
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Page 12: Input Power
Input Power The input power of the conveyor is shown in the following table. Table 2. Input Power Voltage Range Max Current Input Power Frequency AC 90~125V 50/60HZ AC 196~264V 1.5A 50/60HZ Note: The curing units and the conveyor unit have separate electrical circuits. Before commissioning, make sure that your main connection is designed for the maximum power requirement of the conveyor. -
Page 13: Adding The Emitters And Controllers To The Conveyor
Adding the Emitters and Controllers to the Conveyor Open the enclosure and adjust the emitter cradle height using the four knobs (Figure 10.). The lowest height is 12 mm from the emitter cradle’s bottom to the belt surface. Put the four screws on the emitter holder into the four round holes on the cradle. The slotted side of the light frame should face the exhaust fan. - Page 14 Figure 14. Figure 15. Remove The Grounding Wire Inside the Rear Panel at the Position as Remove the Rear Panel Shown Figure 17. Figure 16. Loosen the Screws; Remove the Wire Pressing Plate Loosen the Screws Above the Left and Right Sides of the Upper Cover Plate Upper Cover Plate Figure 18.
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Page 15: Cradle Configurations
Cradle Configurations Figure 22. Horizontal Configuration (PN:80021) Exhaust Fan Side 1 x1 1 x 2 1 x 3 Figure 23. Vertical Configuration (PN:80022) Exhaust Fan Side Wiring and Connections 1）The conveyor will be provided with a region-specific 220VAC/110VAC power plug, as shown below. Figure 24. - Page 16 3）To use the BlueWave FX-1250 controller, connect the network cable from the conveyor to the controller and plug the connection cable into the emitter. Roll the plug clockwise while inserting to plug the cable in. Roll the plug counterclockwise while removing to unplug the cable (Refer to BlueWave® FX- 1250 User Guide).
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Page 17: Turn On
Turn On Turn on the main switch of the equipment to supply power for the conveyor. Figure 33. shows the main switch of the conveyor. Figure 33. Power Supply Switch Emergency Stop If an emergency requires immediate shutdown, press the emergency stop button while the conveyor belt is in operation. The motor and exhaust fan of the conveyor belt will stop working, and the buzzer will alarm. -
Page 18: Operation
Operation System Flow Chart Start Up Figure 35. Start-Up Window Verify all connectors are firmly plugged into the rear panel of the controller and emitter. On the rear panel of the controller, move the power switch to the ON position (up direction). The start-up window (Figure 35.) will appear for several seconds as the system initializes. - Page 19 Press to enter the system setting window to set the system parameters (clock, calendar, System Setting password, brightness, emitter type, emitter location, etc). Dymax Logo Calendar and Clock Displays clock and calendar. Conveyor Type Displays the conveyor type icon In moving mode, you can enter the window to set speed, intensity, cure time, delay time.
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Page 20: Select Conveyor Mode
Figure 37. Select Conveyor Mode Mode Selection Dropdown List Press the Mode Selection button on the Main Window (Figure 36., #15) to reveal a dropdown list. Select a mode on the list to activate that mode. (Figure 37. ) Press the button at the end of the list to exit the list. Set Moving Mode Parameters Access the Mode Selection list from the Main Window (Figure 36., #15) and set the conveyor mode to Manual Moving (Table 3, #5) -
Page 21: Set Static Mode Parameters
Figure 39. Set Static Mode Parameters Static Mode, Parameters Window Access the Mode Selection list from the Main Window (Figure 36., #15) and set the conveyor mode to Manual Static (Table 3, #5) Enter the parameter setting window. (Figure 39.) Press the Intensity bar to set the UV power (10%-100%) of all the emitters. -
Page 22: Program Settings
Program Settings To save the set values in the main window, enter Program mode by pressing the Mode Selection dropdown list (Table 3, #15) on the main window, then select the desired Program slot. It is required to enter the user password correctly before entering the window. Figure 41. -
Page 23: System Settings
System Settings Press the system setting button on the Main Window. A password input window (Figure 42.) will appear. The password must be entered to enter the System Settings window. Press the bar beside the lock on the password input window to activate the keyboard. (Figure 43.) The default password is set to “1234”. -
Page 24: Brightness
Table 4. System Settings Window Functions Number Name ICON Description Calendar and RTC Set calendar and RTC time. Brightness Set the LCD brightness. Conveyor Direction Set the direction of belt movement. Emitter Type Select the icon displayed in the main window. Emitter Location Enter a distance for use in static mode. -
Page 25: Clock And Calendar Settings
Clock and Calendar Settings Figure 46. Clock and Time Input Pad 1) In the System Settings window, press the Time button. (Figure 44., #1) 2) There are 5 values in the Time window: • Y: Year • M: Month • D: Day •... -
Page 26: System Log
System Log Figure 48. Alarm Log Window Checking the Alarm History Log To check the alarm history log, press the Alarm Log window. The error window will appear. (Figure 48.) Note: The alarm records are only updated. They can’t be deleted. The lines show the date and time of the alarm, and the code to describe the reason for the alarm. -
Page 27: Plc Mode
Table 5. Alarm Codes and Description Alarm Code ALARM message Cause 0x0001 EMERGENCY STOP! The emergency button is pushed in. 0x0002 CHAM TEMP HIGH! Over T1 or T2 maximum temperature. 0x0003 DOOR OPEN! The conveyor door is open. 0x0004 MOTOR ERROR! Motor is reporting an error. - Page 28 Status Output There are two status outputs. They are driven by an optical coupler. These outputs work in any mode and can be used as status inputs for PLC or any status display/monitor purpose. • Output low to indicate the unit is normally working. WARNING - •...
- Page 29 The green terminal interface shown in Figure 55. is defined as follows: Table 6. Signal Name Pin # Description INPUTS Input Reserve Do Not Use Input Reserve Protective interface: 0V-Working well; Can be used as a start/stop. CONVEYOR START/STOP 24V/Open-Shut 0V can work normally.
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Page 30: Spare Parts & Accessories
Spare Parts & Accessories Accessories Item Part Number Cradle Configurations Cradle Horizontal Configuration — 1x1,1x2, and 1x3 80021 Cradle Vertical Configuration — 2x1 and 2x2 80022 Cabinet Cabinet, Conveyor System 80020 Personal Protection Equipment Protective Goggles - Gray (standard model included with unit) 84126 Radiometer ACCU-CAL... -
Page 31: Product Specifications
Product Specifications Table 7. Product Specifications and Electrical Requirements Specification Property Model UVCS V3.0 LED Size Conveyor: 1420 x 715 x 826 mm Cabinet: 640 x 512 x 820 mm Weight Conveyor: 90 kg Cabinet: 40 kg 152 mm Maximum Parts Height Belt Speed 0.4~7.8 m/min... -
Page 32: Declaration Of Conformity
Declaration of Conformity Figure 59. Declaration of Conformity - CE U S E R G U I D E U V C S V 3 . 0 L E D... - Page 33 Figure 60. Declaration of Conformity - UKCA U S E R G U I D E U V C S V 3 . 0 L E D...
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Page 34: Validation
As with any manufacturing process, it is advisable to incorporate a safety factor. NOTE: Dymax recommends low intensities at first to preserve LED life. Contact the Dymax Application Engineering Team for additional process support. -
Page 35: Warranty
Warranty From date of purchase, Dymax Corporation offers a one-year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date. Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation, will void any effective warranties and may result in damage to the equipment. - Page 36 Dymax standard Conditions of Sale published on our website. Dymax recommends that any intended application be evaluated and tested by the user to ensure that desired performance criteria are satisfied. Dymax is willing to assist users in their performance...
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