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Peak 212C Installation And Service Manual

Direct-drive two post lift
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DIRECT-DRIVE TWO POST LIFT
Cargo Claims
If there is any missing or damaged
product during transportation, the
buyer must notate on the shipping
paperwork or refuse the shipment.
NOTATE ALL DAMAGE OR REFUSE
DAMAGED SHIPMENT!
Model: 212C
△
DANGER
!
Read the entire contents of this manual before
using this product. Failure to follow instructions
and safety precautions could result in serious
injury or even death. Make sure all other
operators also read this manual. Keep this
manual near the machine so that it can be seen
by all users. By proceeding with installation and
operation,
understand the contents of this manual and take
full responsibility for the use of the product.
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Summary of Contents for Peak 212C

  • Page 1 DIRECT-DRIVE TWO POST LIFT Model: 212C △ DANGER Read the entire contents of this manual before using this product. Failure to follow instructions and safety precautions could result in serious Cargo Claims injury or even death. Make sure all other If there is any missing or damaged operators also read this manual.

  • Page 2: Table Of Contents

    CONTENTS PROFILE ..................1 IMPORTANT SAFETY INSTRUCTIONS ..........4 I. PRODUCT FEATURES AND SPECIFICATIONS ........5 II. INSTALLATION REQUIREMENT ............. 7 III. INSTALLATION STEPS ............... 9 IV. EXPLODED VIEW ..............34 V. TEST RUN ................40 VI. OPERATION INSTRUCTIONS ............. 42 VII. MAINTENANCE SCHEDULE ............43 VIII.

  • Page 3: Profile

    PROFILE This instruction manual is specially prepared for you. Your new lift is the product of over a decade of continuous research, testing and development and is the most technologically advanced lift on the market today. Please make sure to read through this manual before operating the lift. Record the information on the nameplate label here: Model No.: Serial No.:...

  • Page 4: Safety Warning Label

    SAFETY WARNING LABEL Fig.1...

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS In order to properly maintain your product and ensure operator safety, it is the responsibility of the product owner to read and follow these instructions! 1. Ensure product installation complies with all applicable local regulations and rules, such as Occupational Safety and Health Administration regulations and electrical codes.
  • Page 6 disconnect the power supply before any circuit repair. Unplug in case the power supply is accidentally switched on during maintenance. 15. Warning! There is a risk of explosion. There are parts in the equipment that produce arc light and spark. Do not operate near flammable gas. This machine should not be placed in the lounge or basement.

  • Page 7: Product Features And Specifications

    · Self-lubricating UHMW Polyethylene sliders and bronze bushings offer smooth operation. · Single-point safety release offers easy lock disengaging. . Clear-floor design, provides unobstructed floor use. . Overhead safety shut-off device prevents vehicle damage. MODEL 212C SPECIFICATION Max Lifting Height Max safety lock height Minimum Lifting...
  • Page 8 Arm Swings View Fig. 3 Fig. 4 Car in direction △ CAUTION When driving the vehicle, stay in the middle between the columns. If you hit any part of the lift, you could damage the car or lift.

  • Page 9: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED Rotary Hammer Drill (Φ19) Carpenter’s Chalk   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   Lock Wrench Wrench set ＃ ＃ ＃ ＃ ＃...
  • Page 10 B. Equipment storage and installation requirements. 1．Store the equipment in a dry, non-moldy, non-flammable environment. 2．The lift is only approved for indoor installation and use, and outdoor installation is prohibited. 3．When installing the device, take safety precautions according to the instructions to avoid device damage.

  • Page 11: Installation Steps

    Concrete intensity must be 245kg/cm² (3,500psi) Fig. 7 E. POWER SUPPLY 1. You are required to use a licensed and qualified electrician for the installation process. 2. The power supply capacity must be more than 2.2kw, with a cord larger than 2.5mm , and must be properly grounded.
  • Page 12 Installation ceiling height requirement: ＞4420mm 3000mm 1500mm 1500mm Car in direction Fig. 8 △ CAUTION Installing the lift on a surface with slopes more than 3° could lead to injury or even death. This lift is designed for installation on a flat and level surface only. (Defined as no more than 10mm difference over the installation area).
  • Page 13 C. Check the parts before assembly. 1. Whole set of one unit (Packaged lift and hydraulic power unit). (See Fig. 10) Fig. 10 2. Move the lift aside with a fork lift or hoist, open the package and check the parts according the shipment list.
  • Page 14 4. Lift the upper column with a forklift or hoist, loose the upper bolts of the package bracket, then take out the parts inside the column.(See Fig. 13) Fig. 13 5. Lift the lower column with a forklift or hoist, take off the package bracket, then take out the parts inside the column.
  • Page 15 7. Check the parts of the parts bag 1 & 2 according to parts bag list. (See Fig. 17) Parts bag Parts bag Fig. 17 D. Install parts of outer columns. (See Fig. 18) M6*20 hex bolt with flat washer, lock washer and hex nut Fig.
  • Page 16 E. Confirm the installation location and install hydraulic cylinder The two columns are placed upside down on the ground of the installation site, and the installation position of the power-side column is determined according to the condition of the installation site. Generally, the power-side column is installed on the right side of the vehicle entering direction.
  • Page 17 F. Install outer columns The lift is designed with three height settings, choose high setting, medium setting or low setting on your workshop. The high setting is suitable for workshops with a height of over 5020mm; The medium setting is suitable for workshops with a height between 4725-5020mm; The low setting is suitable for workshops with a height between 4420-4725mm;...
  • Page 18 G. Install anchor bolts. Position the columns on the installation layout. Check the columns plumb ness with level bar, and adjusting with the shims if the columns are not vertical. Do not tighten the anchor bolts Width between columns: 3137mm Overall width : Adjust with shims 3829mm...
  • Page 19 H. Install overhead top beam 1. Hang the hook of top beam on the power side column, and then align the holes and install the connection bolts. (See Fig. 24) The top beam limited switch should be installed on the column of power side.
  • Page 20 After hang top beam assy on the column of power side, install the connecting screws on the left and right top beam assy and lock all the connecting screws. Finally tighten the anchor screws. (See Fig. 25) M12*35 hex bolt with 2 flat washer, lock washer and hex nut Tighten the anchor bolts with...
  • Page 21 I. Install control bar for limit switch (See Fig. 26) 1. Fix the the control bar on the top beam first. Power side Off side After loosening the screw slightly, adjust the distance between the support bracket of the control bar at both ends until the control bar can swing flexibly and then tighten it M8*16 Hex bolt Fig.
  • Page 22 K. Install sync cables Raise both sides of carriages and lock them to the same level. 1. Sync cable connection of high setting installation 1.1 Remove the carriages plastic cover, sync cable across from the bottom of the carriages and pull it out from the hole of carriage, then tighten two cable nuts. Tighten the nuts Cable...
  • Page 23 1.2 Connecting sync cable for high setting. (See Fig. 29) High setting Cable 1 Cable 2 Cable 1 Fig. 29...
  • Page 24 2. Sync cable connection of medium setting installation. (See Fig.30) Medium setting Cable 1 Cable 2 Cable 2 Cable 1 Fig. 30...
  • Page 25 3. Sync cable connection of low setting installation. (See Fig. 31) Attention : the sync cable should be along inside of column. Low setting Cable 1 Cable 2 Cable 2 Fig. 31...
  • Page 26 L. Install power unit (See Fig. 32) Fig. 32...
  • Page 27 M. Install oil hose of high, medium and low setting. 1. Oil hose installation of high setting.(Fig.33) Oil hose and wire across the support bracket Oil hose across the wire clamp on top beam Connect oil hose to power unit fitting. (cover with bellow pipe before connection) Fig.
  • Page 28 2. Oil hose installation of medium setting Fig. 34 3. Oil hose installation of low setting Fig. 35...
  • Page 29 N. Install wire protective cover and sync cable limit plate.(See Fig.36) (No. 86 wire protective cover: Install 1pc for each column in low setting; install 2pcs for each column in medium setting; install 3pcs for each column in high setting) M6*16 socket bolt with flat washer, lock washer After installation of the...
  • Page 30 O. Install lock release cable Install lock release cable. Start from off-side safety device, then pass it through the top beam, finally connect to power-side safety device. (See Fig. 37) Lock release cable goes through small pulley bracket Lock release cable across the outside of wire clamp Limit switch wire Oil hose...
  • Page 31 P. Install safety device cover (See Fig. 38) Round head bolt M6*8 with flat washer Fig. 38...
  • Page 32 Q. Install lifting arms 1. Install lifting arms according to the figure, then install spring on the arm pin, last install guard bar.(See Fig.39) M8*16 hex bolt with flat washer, 82 66 lock washer Fig. 39 2. Lowing the carriages down to the lowest position, then use the 10# socket head wrench to loosen the socket bolt (See Fig.
  • Page 33 R. Tighten all the oil pipe joints and fill the hydraulic station with hydraulic oil (to ensure the service life of the hydraulic system and ensure the best operation of the equipment, please add No. 46 high-quality anti-wear hydraulic oil). S.
  • Page 34 Power source wire Remove this wire Limit switch Fig. 45 Fig. 46 △ DANGER All electrical wiring must be performed by a licensed and certified electrician. Before ensuring the main power has disconnected from the lift and cannot be re-applied until all procedures have been completed, don not perform any maintenance or installation to the lift.
  • Page 35 2. Connection step (See Fig.48) 2.1 The power supply three fire wires (L1, L2, L3) are connected with terminals of AC contactor marked L1, L2, L3 respectively. 2.2 Connecting the limit switch : Remove the jumper wire connecting terminal 4# of control button and A2# of AC contactor firstly.

  • Page 36: Exploded View

    IV. EXPLODED VIEW Fig.49...
  • Page 37 PARTS LIST FOR MODEL 212C Description Item Part# 11217458-02 Power-side column Manual power unit Hex bolt M8*25 (Include flat washer, lock washer, hex nut) 1002735003 Power-side safety device cover 11217405 Round head bolt M6*8 (Include flat washer) 1002735004 10217005 Plastic ball M10 Safety Lock handle φ16*143...
  • Page 38 Description Item Part# Hex bolt M10*35(Include lock washer, hex nut) 1002735010 Oil hose supporter 11217024 Outer column L=2356mm 11217470-02 Column Reinforce Plate 11217068 Offside safety device cover 11217406 Safety Spring φ2.5*145° 10217008 Offside Cam Lock 11217031 Cable connecting pin 10217032 Nylok Nut 10217033 Pulley bracket...
  • Page 39 Description Item Part# Hex Bolt M10*15(Include flat washer, lock washer) 1002205001 Bottom pin φ25*45 11217037 Bottom pulley φ146*18 11217036-02 Rubber pad assy. 10217114A Hex bolt M8*16/(Include flat washer, lock washer) 1002735012 Rear toe guard 11206154 Tool tray 10206156 Wire Protective cover L= 1560mm 11203778-01 Cup Head Bolt M6*40 10206079...
  • Page 40 Description Item Part# M12*48 socket bolt (include flat washer, lock washer) 1002205004 Moon gear 1102163001 Outer arm 11217834 Middle arm 11217337-01 M8*12 round head bolt 10201149 Inner arm 11217336-02 4.2 Cylinder Exploded View (10217056A) Fig. 51...
  • Page 41 Item Part# Description Qty. 10209069 O-ring 10209231 Bleeding plug 10217071 Support ring 10217072-01 Y-ring USH 10217073 O-ring 11217074-01 Piston 10217075 O-ring 11217089 Piston rod 11217077 Piston rod fitting 10217078 Dust ring 11217079A Head cap 10217080A O-ring 11217090 Bore weldment 11209119 Pressure compensated flow restrictor 1002576003 Support ring...

  • Page 42: Test Run

    V. TEST RUN 1. Adjustment of sync cable (See Fig. 53) Use an open spanner to clamp the cable joint, and use a ratchet wrench to tighten the cable nut until the two sync cables are adjusted to a certain tension force and are consistent.
  • Page 43 4. Adjust the lowering speed If necessary, you can adjust the lower speed of the lift by turning the throttle valve clockwise to decrease it, or counterclockwise to increase the lower speed. Throttle Valve Throttle Valve Counterclockwise to increase lowering speed Clockwise to decrease the lowering speed Fig.

  • Page 44: Operation Instructions

    5. Move the vehicle between columns; 6. Move the lifting arms to the vehicle’s lifting point; ATTENTION: Use the carrier adapter provided by the PEAK manufacturer. Swing the lifting arms under the vehicle, lift the vehicle lifting points as recommend by the vehicle manufacturer. If necessary, use the stackable extension adapter or optional saddle adapter to ensure good contact.

  • Page 45: Maintenance Schedule

    8. Continue to raise the lift slowly, ensure the balance of vehicle, lift the vehicle to the desired height, release the UP button; 9. Press the release handle on power unit to lower the lift to the safety lock position. The vehicle cannot be repaired unless safety in lock position.
  • Page 46 Every six months: 1. Make a visual inspection of all moving parts for possible wear, interference or damage; 2. Check and adjust as necessary, equalizer tension of the sync cables to insure level lifting; 3. Check columns for plumbness; 4. Check Rubber Pads and replace as necessary; 5.

  • Page 47: Trouble Shooting

    VIII.TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start button does not work 1. Replace Start button 2. Wiring connections are not in good 2.Repair all wiring connections Motor does not condition 3. Motor burned out 3. Repair or replace motor 4. AC contactor in damage 4.

  • Page 48: Car Lift Safety Tips

    IX. CAR LIFT SAFETY TIPS Put these safety tips in a place where you can always alert the operator. Please reference to the lift manufacturer’s manual for specific information about the lift. 1. Check the lift daily. If the machine breaks down or has damaged parts, do not operate, and use the parts of original equipment to repair.
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