Download
Share
Print this page
Peak 412 Installation And Service Manual
  1. Manuals
  2. Brands
  3. Peak Manuals
  4. Lifting Systems
  5. 412
  6. Installation and service manual

Peak 412 Installation And Service Manual

Four-post lift
Hide thumbs Also See for 412:

Advertisement

Quick Links

Download this manual
412(A455)

Advertisement

loading
Need help?

Need help?

Do you have a question about the 412 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Peak 412

Summary of Contents for Peak 412

  • Page 1 412(A455)

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ............ 1 Installation Requirement …………………………………………………………………………….. 3 Steps of Installation …................7 Exploded View .................36 Test Run ………..................40 Operation Instruction ...............42 Maintenance ...................43 Trouble Shooting ................43 Four-Post Lift Parts List ..............44...

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS 4-POST LIFT MODEL 412(A455) FEATURES · Electro-air control operation system. · Mechanical self-lock and air-drived safety release. · Electrical hydraulic power system, cable-drived. · Adjustable platform and adjustable safety lock ladders. · Optional Jack: With hand pump/Air-operated hydraulic pump/Controlled by power unit.
  • Page 4 A. TOOLS REQUIRED  Rotary Hammer Drill (Φ19) Carpenter’s Chalk   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   Ratchet Spanner With Socket (28 Socket Head Wrench   Lock Wrench ...

  • Page 5: Steps Of Installation

    Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling. 1. Concrete must be thickness 100mm minimum and without reinforcing steel bars， and must be dried completely before the installation. 2.
  • Page 6 Cross Beam Parts box Control box Drive-in Ramp Column Offside Platform Powerside Platform Shipment Parts List Fig. 5 3. Take off the drive-in ramps and columns (See Fig. 6) Fig. 6 4. Loose the screws of the upper package stand, take off the offside platform, take out the parts inside the powerside platform, than remove the package stand.
  • Page 7 (See Fig. 8) Fig. 8 7. Check the parts of the parts bag according to the parts bag list (See Fig. 9) Fig. 9...
  • Page 8 Make sure the size is right and base is flat (see Fig. 10). Note: Reserve space front and behind the installation site. Car in Direction Use a carpenter’s chalk line to establish installation layout Fig. 10 MODEL 5100mm 3208mm 6025mm 412/A455 200 3/4” 126 1/4” 237 1/4” Table 1...
  • Page 9 D. Install cross beams (See Fig. 11, Fig. 12) Hole towards inside Fig. 11 Fig. 12...
  • Page 10 E. Fix the anchor bolts Lock washer 1. Prepare the anchor bolts (See Fig. 13). Washer Fig. 13 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts. Do not tighten the anchor bolts (See Fig.
  • Page 11 2. Install safety ladders (See Fig. 16). This height should be the same for four safety ladders Safety ladder pass through the hole of the top plate, then tighten the two nuts Fig. 16 G. Put the cross beams at the same height (See Fig.
  • Page 12 H. Install powerside platform. 1. Put the powerside platform upon the cross beams by fork lift or manual, offset the cross beams to the outside till the pulleys of both platforms can set up into the cross beams , Install the powerside platform and screw up the bolts (See Fig.18) (See Fig.19) Offset the cross beam lean...
  • Page 13 I. Assembly offside platform and slider block, check the plumbness of columns with level, adjusting with the shims if not, and then tighten the anchor bolts (See Fig. 20). 3-15 3-16 Using the Ratchet spanner with socket to tighten the bolts 3-14 Install the slider block on the cross beam...
  • Page 14 J. Install cables (See Fig. 21). 1. Pass through the cables from the platform to the columns according to the number of the cables ① ② ③ ④ Cable Length 3749mm 10260mm 5350mm 8654mm (inc. connecting fitting) 147 5/8” 404” 210 5/8”...
  • Page 15 2. The cable pass through the cross beam to top plate of columns and be screwed with cable nuts (See Fig. 22). Cable pass through Cable pass through top between the big pulley plate and be screwed and tension pulley with cable nuts.
  • Page 16 3. Illustration for platform cables (See Fig. 23). Slide block ○ Cable ○ Cable ○ ○ Cable Cable ○ Cable ○ Cable cable ④ cable ④ cable ③ cable ② cable ② cable ① cable ② cable ④ M10*120 Hex Bolt Fig.
  • Page 17 K. Install oil-water separator, air solenoid valve, control box and power unit 1．For Electric control air-operated four post lift (See Fig. 24). 24 25 26 27 28 30 22 Air inlet Air outlet Oil-water separator and Air Solenoid Valve Fig. 24...
  • Page 18 L. Install hydraulic system (See Fig. 25). Note: Oil hoses and oil return pipe connected to oil cylinder must be passed above the cable and cylinder inlet port must swing upward to avoid the oil hose and oil return pipe scratched by cable. retainer Protective Ring cylinder inlet...
  • Page 19 M. Install air-line system 1. Cut the air hose(￠6×￠4 ) between two clips on cross beam, and then connect to T-fitting.( See Fig.26) 2.. Connecting front and rear cross beam using ￠6×￠4 black air line (See Fig. 27) 3. Connecting air solenoid valve using ￠6×￠4 black air line (See Fig.
  • Page 20 4. Connecting oil-water separator and air solenoid valve using air line (See Fig. 28) Connecting Oil-water separator and Air solenoid valve using black air line ￠8×￠6×180mm Oil-water separator Air solenoid valve air line ￠6×￠4 Fig. 28 4. Connecting air inlet (air supply pressure 5kg/cm - 8kg/cm ), adjusting the air pressure of oil-water separator to 0.4 - 0.6MPa...
  • Page 21 N. Install electrical system 1. Install high limit switch (See Fig. 30) Connecting 11 & 12 (NC) of limit switch to terminals & 5 of control box High limit swit ○ wire Fig. 30 2. Install lower alarm limit switch (See Fig.
  • Page 22 3. Connecting wire of limit switch on cross beam to control box (See Fig. 32) Terminal block Female terminal block Support terminal block 1. Pull out the support terminal block Wire A/B support terminal block Wire A/B support terminal block connect with female terminal block Oil hose of Optional air line...
  • Page 23 4. Connecting wire with control box (See Fig. 33) Note: 1) Specification of wire of limit switch and Air solenoid valve is 2×1 (two wires cable, wire size 1 mm 2) Wire cable for power source and motor are 4×2.5 (Four wires cable, wire size 2.5 mm 3) Using white bobbin to wind around wire and air line.
  • Page 24 In general, the electric current of thermal relay should equal or larger than that of motor. The following table shows rated current regulation of thermal relay in case of different hydraulic power unit. PEAK Monarch Hydraulic...
  • Page 25 6. 380V Wire connection and circuit diagram 6.1 Wire connection diagram in the control box (See Fig. 35) Wire of motor ○ High limit switch wire Air solenoid valve ○ wire Lower limit switch Wire of hydraulic solenoid valve ○ ○...
  • Page 26 6.3 380V Circuit diagram (See Fig. 37) 3 Phase Fig. 37 380V Circuit component Item Name Code Specification Item Name Code Specification Power 380V AC Down triplex switch Push button Fuse duplex Fuse Push button LOCK single AC contactor 24V AC Motor 3 phase Time relay...
  • Page 27 7. 220V Wire connection and circuit diagram 7.1 Wire Connection diagram in the control box (See Fig. 38) Wire of motor ○ High limit switch Wire Air solenoid valve ○ wire Lower limit switch Wire of hydraulic solenoid valve ○ ○...
  • Page 28 7.3 220V Circuit diagram (See Fig. 40) Single Phase Fig. 40 Circuit component Item Name Code Specification Item Name Code Specification Power switch 380V AC Down triplex Push button Fuse duplex Fuse Push button LOCK single AC contactor 24V AC Motor Single phase Time relay...
  • Page 29 P. Install drive-in ramp, tire stop plate, platform lock plates (See Fig. 42). Install Tire stop plate Install Drive-in ramp The lock plates are used to prevent the turning & slipping of offside platform, Using Hex bolt M8×20 for the connection. Fig.
  • Page 30 Q Install Air line kits(optional) 1 Finish installation (include air-line system and hydraulic system). Fig.43 Connecting air source Connecting air line kits hose Air solenoid valve Air cylinder hose of cross-beam safety lock Fig.43...
  • Page 31 2 Install Air line kits 2.1. Install black air hose 8*6（cut by installer) and connectors as Fig.44 Enlarged view of b Enlarged view of a...
  • Page 32 201-5 201-10 201-8 Air bump 201-11 201-9 201-5 Spring air line is connected to Fitting of air bump on Jack. Enlarged view of c Enlarged view of d All the air hose and oil hose The other side of spring air installed as above are tied together line connected...

  • Page 33: Exploded View

    IV. EXPLODED VIEW Model 412(A455) Fig. 46...
  • Page 34 CROSS BEAM Fig. 47 CYLINDERS Fig. 48...
  • Page 35 CONTROL BOX Fig. 49 PEAK ELECTRIC POWER UNIT 220V/50HZ/1Phase 380V/50HZ/3 Phases Fig. 50...
  • Page 36 Illustration of hydraulic valve for PEAK power unit a. PEAK electric power unit, 220V/50HZ, Single phase (See Fig. 48) Relief valve Oil return port Solenoid valve Oil Outlet Throttle valve Check valve Fig. 51 b. PEAK electric power unit, 380V/50HZ/3 phase (See Fig. 49)

  • Page 37: Test Run

    V. TEST RUN Fill the reservoir with approximately 14L Hydraulic Oil (Note: In consideration of Power Unit’s durability，please use Hydraulic Oil 46#). Press button , the Cables will be strained. Check whether the Cables match the Pulley. Make sure the Cables are not across. 3.
  • Page 38 7. After finishing the above adjustment, test running the lift with load. Run the lift with Platforms in low position first, make sure the Platforms can rise and lower synchronously and the Safety Device can lock and release synchronously. And then test run the lift to the top completely.

  • Page 39: Operation Instruction

    VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of environment near the lift; 2. Drive vehicle to the Platform and put on the brake; 3. Turn on the power and press the button UP , raise the lift to the working position; Note: make sure the vehicle is steady when the lift is raised.

  • Page 40: Maintenance

    VII. MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 150 Nm; 2. Lubricate cable with lubricant; 3. Check all cable connection, bolts and pins to insure proper mounting; 4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; 5.

  • Page 41: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1.Replace button 2.Wiring connections are not in good 2.Repair all wiring connections condition 3.Repair or replace motor Motor does 3. Motor burned out 4.Replace AC contactor not run 4. AC contactor burned out 5.Replace 5.
  • Page 42 IX. PARTS LIST FOR 412(A455) Item Part# Description QTY. Note 420011A Powerside Column 420002 Offside Column 420252 Cross beam assy. 440041 Limit block 209059 Anchor Bolt 410022 Safety Ladder 420175A Hex Nut 440038 Powerside Platform 420022A Pulley Shaft Weldment 420023A...
  • Page 43 Item Part# Description QTY. Note 420204 Wire protective cover 420156 Protecting Rubber Ring 420004 Pin for Drive-in Ramp 420005 Fixing Bolt 420003 Drive-in Ramp assy. 620063 Drive-in Ramp pulley 620043 Drive-in Ramp pin 209010 Snap 420031 Tire Stop Plate ○ 420226 Lower limit switch assy.
  • Page 44 Parts For Air Line System 420124 T-Fitting For Air Line 420242 T-Fitting For Air Line 420241 Straight Fitting For Air Line 420195A Oil return hose 420131 Black Air Line Black Air Line 420167 Parts For Cross Beam 420254 Cross Beam 420051B Pulley Safety Cover 209009...
  • Page 45 430012 Straight fitting 201-10 420146 Straight fitting 201-11 520065A Air hose(spring) 201-12 430013 T-fitting 61K070A Ties Parts For PEAK Electric Power Unit 220V/50HZ/1 Phase 202-1 81400199 Motor 202-2 81400074 Start Capacitor 202-2A 81400207 Run Capacitor 202-3 420043 Socket Bolt 202-4...
  • Page 46 202-23 81400192 Check valve 202-24 81400158 Gear bump 202-25 81400157 Oil return pipe 202-26 81400113 Filter Cap Parts For PEAK Electric Power Unit 380V/50HZ/3 Phase 202A-1 81400201 Motor 202A-2 420043 Socket Bolt 202A-3 81400174 Motor Fix Frame 202A-4 81400127 Motor Connecting Shaft...
  • Page 47 72114402 12/2015...

This manual is also suitable for:

A455