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Peak 209X Installation And Service Manual

Two post lift
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Cargo Claims
If there is any missing or damaged product
during
transportation,
notate on the shipping paperwork or refuse
the shipment. NOTATE ALL DAMAGE OR
REFUSE DAMAGED SHIPMENT!
TWO POST LIFT
Model:209X
the
buyer
must
BP10000X
△
DANGER
!
Read the entire contents of this manual
before using this product. Failure to follow
instructions and safety precautions could
result in serious injury or even death.
Make sure all other operators also read
this manual. Keep this manual near the
machine so that it can be seen by all
users. By proceeding with installation and
operation, you agree that you are fully
understand the contents of this manual
and take full responsibility for the use of
the product.

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Summary of Contents for Peak 209X

  • Page 1 TWO POST LIFT Model:209X BP10000X △ DANGER Read the entire contents of this manual before using this product. Failure to follow instructions and safety precautions could result in serious injury or even death. Make sure all other operators also read this manual.

  • Page 2: Table Of Contents

    CONTENTS PROFILE ..................1 IMPORTANT SAFETY INSTRUCTION ..........3 I. PRODUCT FEATURES AND SPECIFICATIONS ........5 II. INSTALLATION REQUIREMENT .............7 III. INSTALLATION STEPS ............... 9 IV. EXPLODED VIEW ..............20 V. TEST RUN ................26 VI. OPERATION INSTRUCTIONS ............. 28 VII. MAINTENANCE SCHEDULE ............29 VIII.

  • Page 3: Profile

    PROFILE This instruction manual is specially prepared for you. Your new lift is the product of over a decade of continuous research, testing and development and is the most technologically advanced lift on the market today. Please make sure to read through this manual before operating the lift. Record the information on the nameplate label here: Model No.: Serial No.:...

  • Page 4: Safety Warning Label

    SAFETY WARNING LABEL...

  • Page 5: Important Safety Instruction

    IMPORTANT SAFETY INSTRUCTION In order to properly maintain your product and ensure operator safety, it is the responsibility of the product owner to read and follow these instructions! 1. Ensure product installation complies with all applicable local regulations and rules, such as Occupational Safety and Health Administration regulations and electrical codes.
  • Page 6 17. Stay alert. Use common sense to observe what you are doing and stay alert. 18. Check for damaged parts. Check for adjustments to moving parts, damage to parts, or anything that may affect their operation. Do not use the machine if the parts are damaged.

  • Page 7: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS FLOORPLATE CHAIN-DRIVE TWO POST LIFT Model 209X BP10000X (See Fig. 1) · Compact Floor-plate design, provides unobstructed floor space. · Dual hydraulic cylinders, designed and made on high standard, high quality seals. · Self- lubricating UHMW Polyethylene sliders and bronze bush ·...
  • Page 8 For Model 209X BP10000X Fig.2 △ CAUTION When driving the vehicle, stay in the middle between the columns. If you hit any part of the lift, you could damage the car or lift.

  • Page 9: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED Carpenter’s Chalk Rotary Hammer Drill (Φ19) Screw Sets Hammer Tape Measure (7.5m) Level Bar Pliers English Spanner (12") Socket Head Wrench (6 Ratchet Spanner With Socket (28 √ Lock Wrench √ Wrench set , 13 , 14 , 15 , 17...

  • Page 10: Power Supply

    Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. The equipment should be unload and transfer by forklift. Fig.4 SPECIFICATIONS OF CONCRETE (See Fig. 5). Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling.

  • Page 11: Steps Of Installation

    B. Use a carpenter’s chalk line to establish installation layout of baseplate (See Fig. 6) . Fig.6 Chalk line 209X: 3460mm BP10000X: 3534mm C. Check the parts before assembly. 1. Packaged lift and hydraulic power unit ( See Fig. 7).
  • Page 12 3. Loosen the screws of the upper package stand, take off the upper column and remove the package stand. 4. Move aside the parts and check the parts according to the shipment parts list. (See Fig. 9, Fig. 10). Fig.9 the parts box (79) Parts in Fig.10...
  • Page 13 (See Fig. 13) Check the columns plumbness with level bar, and adjusting with the shims if the columns are not vertical. 2850 mm Check the columns plumb ness with level bar from front and side 72/72A Fig.13 209X: 3460mm BP10000X: 3534mm...
  • Page 14 F. Fix anchor bolts 1. Prepare anchor bolts (See Fig. 14) Washer Lock washer Fig.14 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts. Then tighten the anchor bolts (See Fig. 15). Note: Torque of Anchors is 150N.m .Minimum embed ment of Anchors is 90 mm.
  • Page 15 H. Install cable (See Fig. 17) The fitting of cable pass through the hole of the carriages and be screwed with two cable nuts. Fig.17...
  • Page 16 I. Assembly oil hose assy. (See Fig. 18). Fig.18...
  • Page 17 Install hydraulic power unit and oil hose assy. (See Fig. 19). Note: Make sure the tighten the fitting for oil hose and power unit to prevent oil leakage. Fix the power unit oil hose with retainer. ratchet spanner to Using 19# Lock the nut Fix the oil hose by retainer.
  • Page 18 K. Install safety device and safety cable (See Fig. 20). 1. Assemble safety cable from offside safety assy. NOTE: 2. Pay attention to the connecting direction of safety cable. Safety cable connecting View A direction — View B Fig.20...
  • Page 19 L: Assemble floor cover (See Fig. 21). Floor Cover Fig.21 M. Install lifting arms and adjust the arm locks. 1. Install the lifting arms (See Fig. 22) 2. Lowing the socket head wrench carriages down to the lowest position, then use the to loosen the socket bolt (See Fig.
  • Page 20 N. Tighten all the hydraulic fittings, and fix the oil hose by retainer. Note : In consideration of Power Unit’s durability and keep the equipment running in the perfect condition, please use Hydraulic Oil 46# O. Install Electrical System Connect the power source on the data plate of Power Unit. Note: 1.
  • Page 21 Three phase motor 1. Connection step (See Fig. 27) The power supply wires L1, L2, L3 are connected with terminals of AC contactor marked L1, L2, L3 respectively.Earth wire( yellow and green wire) is connected with the earth wire terminal of the motor. Fig.27 Wire of motor Power supply wires...

  • Page 22: Exploded View

    IV. EXPLODED VIEW Model 209X, BP10000X Fig.29...
  • Page 23 Part list QTY. Description Item Part# 209X BP10000X 10209009 Hex bolt M6*8 10209008 Safe release cover Clip spring φ10 10209010 Safe release pulley 10209011 11203257 Power Side column 11203259 Flat Washer φ12 10206006 10206023A Hex nut M12 Power unit single Phase...
  • Page 24 QTY. Description Item Part# 209X BP10000X 10206036 Snap Pin φ6*40 Pin for Lifting Arm 11217168 10520023 Clip ring φ38 Tool tray(short) 10206190 11203268 Offside carriage 11203266 Connecting plate 11203009 Hex bolt 10209043 Hex bolt 10209046 11203010 Top Plate 11203077A Pulley φ100...
  • Page 25 4.1 Chain Pulley Base Assy（11203176）exploded view： Fig.30 Description QTY. Item Part# Pin for chain pulley 1102015001A Bronze bush φ31*φ25. 1*21 10203004A Washer φ44*φ25.2*2 10640109 Chain Pulley φ105*41 1102023002 81400335 Socket bolt M5*10 Lock Washer Φ5 10209143 10420152 Flat Washer Φ5 Chain stop plate 11201152 Bronze bush φ31*φ25.
  • Page 26 4.2 Lifting arm Assy. (10203156)exploded view： Fig.31 Description Item Part# QTY. Socket Bolt 10206048 Lock washer 10209039 Flat Washer 10209022 11206049 Moon gear 11203146 Outer arm Middle arm 11203147-01 Cut Head Bolt M8*12 11201049 Inner arm 11203148-02...
  • Page 27 4.3 Cylinder (209X:10201008/BP10000X:10203078)exploded view： Fig.32 Parts of Cylinder QTY. Description Item Part# 209X BP10000X Piston Rod 29-1 11201027 11201028 Piston 29-2 11203079 O Ring 29-3 10206069 10201029 Support Ring 29-4 10203080 10201030-01 29-5 Y Ring 10410087-01 10201031 O Ring 29-6...

  • Page 28: Test Run

    4.4 Illustration of hydraulic valve for hydraulic power unit Oil return port Relief valve Release valve Throttle Check valve Oil outlet valve Handle for relief valve Fig.34 V. TEST RUN 1. Adjust synchronous cable (See Fig.35) Push button “UP” to lift the carriages up to the position that the cable nut is over chain pulley and lock the two vehicle carriages on the same grating of safety lock.
  • Page 29 3. Adjust the lower speed You can adjust the lowering speed of the lift if needing: screw the throttle valve clockwise to decrease the lowering speed, or counterclockwise to increase the lowering speed. Throttle valve Throttle valve Adjust clockwise, decrease lowering speed Counterclockwise, increase lowering speed Fig.35 4.

  • Page 30: Operation Instructions

    VI. OPERATION INSTRUCTIONS Please read the safety tips carefully before operating the lift To lift vehicle 1. Keep clean of site near the lift; Position lift arms to the lowest position; 3. To shortest lift arms; 4. Open lift arms; 5.

  • Page 31: Maintenance Schedule

    VII. MAINTENANCE SCHEDULE Monthly: Re-torque the anchor bolts to 150 Nm; 2. Check all connectors, bolts and pins to insure proper mounting; 3. Lubricate cable with lubricant; 4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; 5.

  • Page 32: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Replace Start button 1. Start Button does not work 2 . Wiring connections are not in good 2.Repair all wiring connections condition Motor does not 3. Repair or replace motor 3. Motor burned out 4.

  • Page 33: Car Lift Safety Tips

    IX. CAR LIFT SAFETY TIPS Put these safety tips in a place where you can always alert the operator. Please reference to the lift manufacturer’s manual for specific information about the lift. 1.Check the lift daily. If the machine breaks down or has damaged parts, do not operate, and use the parts of original equipment to repair.
  • Page 34 72220311 2024/08...

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