Peak 209 Installation And Service Manual
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Peak 209 Installation And Service Manual

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Товариство з обмеженою відповідальністю "АЛДІТОП"
Продажа 050-660-22-31
Сервис
050-415-60-94

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Summary of Contents for Peak 209

  • Page 1 Товариство з обмеженою відповідальністю "АЛДІТОП" Продажа 050-660-22-31 Сервис 050-415-60-94...

  • Page 2: Table Of Contents

    Товариство з обмеженою відповідальністю "АЛДІТОП" CONTENTS Product Features and Specifications ..........1 Installation Requirement ............4 Steps of Installation ………………………………………………..…………………………….5 Exploded View ................21 Test Run ..................26 Operation Instruction ..............27 Maintenance ................28 Trouble Shooting ..............29 Parts List ................30 Продажа 050-660-22-31 Сервис...

  • Page 3: Product Features And Specifications

    · Self- lubricating UHMW Polyethylene sliders and bronze bush · Single-point safety release, and dual safety design · Supersymmetric arms design with 3-stages front arms and 2-stages rear arms . Stackable rubber pad with 1.5” and 2.5” extension adaptors Fig. 1 MODEL 209 SPECIFICATIONS Width Minimum Lifting Lifting...
  • Page 4 Товариство з обмеженою відповідальністю "АЛДІТОП" FLOORPLATE CHAIN-DRIVE TWO POST LIFT Model 209X (See Fig. 2) · Compact design · Dual hydraulic cylinders, designed and made on ANSI standards, utilizing NOK oil seal in cylinder · Self- lubricating UHMW Polyethylene sliders and bronze bush ·...
  • Page 5 Товариство з обмеженою відповідальністю "АЛДІТОП" Arm Swings View For Model 209 1270mm 814mm 2513mm 683mm 1159mm Fig. 3 For Model 209X 1350mm 893mm 2623mm 722mm 1294mm Fig. 4 Продажа 050-660-22-31 Сервис 050-415-60-94...

  • Page 6: Installation Requirement

    Товариство з обмеженою відповідальністю "АЛДІТОП" II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Rotary Hammer Drill (Φ19) Carpenter’s Chalk   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   Ratchet Spanner With Socket (28 Socket Head Wrench (6 ...

  • Page 7: Steps Of Installation

    Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Use a carpenter’s chalk line to establish installation layout of baseplate (See Fig. 7-8). Fig. 7 Model 209 Chalk line Продажа 050-660-22-31 Сервис...
  • Page 8 Товариство з обмеженою відповідальністю "АЛДІТОП" Fig. 8 Model 209X 3460mm C. Check the parts before assembly. 1. Packaged lift and hydraulic power unit ( See Fig. 9). Fig. 9 2. Move the lift aside with fork lift or hoist, and open the outer packing carefully, take off the parts from upper and inside the column, take out the parts box, check the parts according to the shipment parts list (See Fig.
  • Page 9 3. Loosen the screws of the upper package stand, take off the upper column and remove the package stand. 4. Move aside the parts and check the parts according to the shipment parts list. 4.1 For model 209 (See Fig. 11, Fig. 12). Fig. 12 Parts in the parts box（77）...
  • Page 10 Товариство з обмеженою відповідальністю "АЛДІТОП" 5. Open the carton of parts and check the parts according to parts box list (See Fig. 15 & Fig.16). Model 209 Fig. 15 Model 209X Fig. 16 Продажа 050-660-22-31 Сервис 050-415-60-94...
  • Page 11 (See Fig. 17 & Fig. 18). Powerside column Car-in direction Offside column Assemble topplate using M10*35 hex bolt with nut and lock washer Fig. 17 Model 209 Powerside column Car in Direction Offside column Assemble topplate using M10*35 hex bolt with nut and lock washer Fig.
  • Page 12 Товариство з обмеженою відповідальністю "АЛДІТОП" E. Connecting the cables 1． Put down columns and then push the carriages higher than chain pulley (See Fig. 19). Push the carriages higher than chain pulley, cable pass through the top of the carriages and pass through the hole of the bottom steel plate of the carriages Pull out cable Fig.
  • Page 13 F. Position columns (See Fig. 21) Check the columns plumbness with level bar, and adjusting with the shims if the columns are not vertical. Model 209: 2780 mm Model 209X: 2850 mm Fig. 21 Model 209: 3350 mm Model 209X: 3460 mm G.
  • Page 14 Товариство з обмеженою відповідальністю "АЛДІТОП" H. Lift the carriages up by hand and make them be locked at the same level (See Fig. 24). Fig. 24 Продажа 050-660-22-31 Сервис 050-415-60-94...
  • Page 15 Товариство з обмеженою відповідальністю "АЛДІТОП" I. Install cable (See Fig. 25) The fitting of cable pass through the hole of the carriages and be screwed with two cable nuts. Fig. 25 Продажа 050-660-22-31 Сервис 050-415-60-94...
  • Page 16 Товариство з обмеженою відповідальністю "АЛДІТОП" J. Assembly oil hose assy. (See Fig. 26). Fig. 26 Продажа 050-660-22-31 Сервис 050-415-60-94...
  • Page 17 Товариство з обмеженою відповідальністю "АЛДІТОП" K. Install hydraulic power unit and oil hose assy. (See Fig. 27). Tighten all the hydraulic fittings, and fix the oil hose by retainer. Note: In consideration of Power Unit’s durability and keep the equipment running in the perfect condition, please use Hydraulic Oil 46# Locking the nut using 19# ratchet spanner...
  • Page 18 Товариство з обмеженою відповідальністю "АЛДІТОП" L. Install safety device and safety cable (See Fig. 28). 1. Assemble safety cable from offside safety assy. NOTE: 2. Pay attention to the connecting direction of safety cable. Safety cable connecting View A direction View B Fig.
  • Page 19 Protective rubber sets Fig. 29 N. Install lifting arms and adjust the arm locks 1. Install the lifting arms (See Fig. 30 & Fig. 31) Snap Ring Model 209 Fig. 30 Snap Ring Model 209X Fig. 31 Продажа 050-660-22-31 Сервис...
  • Page 20 Товариство з обмеженою відповідальністю "АЛДІТОП" 2. Lowing the carriages down to the lowest position, then use the ratchet spanner to loosen the nut (See Fig. 32) Loosen the nut Fig. 32 3. Adjust the arm lock as arrow direction (See Fig. 33). Arm lock Fig.
  • Page 21 4. Terminal 4# of control button is connected with terminals A1of AC contactor; Terminal 3# of control button is connected with terminals L1of AC contactor. Fig. 35 Single phase SPX single phase motor for Model 209/209X (See Fig. 36). 1. Power supply line (active wire L) is connected Earth Wire ...
  • Page 22 Товариство з обмеженою відповідальністю "АЛДІТОП" Three phase motor 1. Circuit diagram (See Fig. 37) Fig. 37 Three phase Fig. 38 2. Connection step (See Fig. 38) a. The source wires L1, L2, L3 are connected with terminals of AC contactor marked L1, L2, L3 respectively.

  • Page 23: Exploded View

    Товариство з обмеженою відповідальністю "АЛДІТОП" IV. EXPLODED VIEW Model 209 Car-in direction Fig. 39 Продажа 050-660-22-31 Сервис 050-415-60-94...
  • Page 24 Товариство з обмеженою відповідальністю "АЛДІТОП" Model 209X Car-in direction Fig. 40 Продажа 050-660-22-31 Сервис 050-415-60-94...
  • Page 25 Товариство з обмеженою відповідальністю "АЛДІТОП" Cylinders Fig. 41 Model 209 Fig. 42 Model 209X SPX MANUAL POWER UNIT 220V/50HZ, single phase Fig. 43 Продажа 050-660-22-31 Сервис 050-415-60-94...
  • Page 26 Товариство з обмеженою відповідальністю "АЛДІТОП" PEAK MANUAL POWER UNIT 220V/50HZ/1Phase 380V/50HZ/3Phase Fig. 44 Illustration of hydraulic valve for SPX & PEAK hydraulic power unit a. SPX manual power unit, 220V/50HZ, Single phase (See Fig. 45) Capacitor Relief valve Protective ring...
  • Page 27 Release valve Check valve Throttle valve Oil Outlet Handle for Release valve Fig. 46 C. PEAK manual power unit, 380V/50HZ, 3 phase (See Fig. 47) Protective ring Relief valve Oil return port Release valve Check valve Throttle valve Oil outlet...

  • Page 28: Test Run

    3. Adjust the lower speed (Only for PEAK power unit) You can adjust the lower speed of the lift if needing: Loosen the Fixing Nut of the throttle valve, and then turn the throttle valve clockwise to decrease the lower speed, or counterclockwise to increase the lower speed.

  • Page 29: Operation Instruction

    Товариство з обмеженою відповідальністю "АЛДІТОП" 4. Test with load After finishing the above adjustment, test running the lift with load. Run the lift in low position for several times first, make sure the lift can rise and lower synchronously, the Safety Device can lock and release synchronously. And then test run the lift to the top completely.

  • Page 30: Maintenance

    Товариство з обмеженою відповідальністю "АЛДІТОП" 6. Move arms to the vehicle’s lifting point; Note: The four lift arms must at the same time contact the vehicle’s lifting point where manufacturers recommended 7. Press the UP button until the lift pads contact underside of vehicle totally. Recheck to make sure vehicle is secure;...

  • Page 31: Trouble Shooting

    Товариство з обмеженою відповідальністю "АЛДІТОП" VIII.TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1. Replace button 2. Wiring connections are not in good 2.Repair all wiring connections Motor does not condition 3. Motor burned out 3. Repair or replace motor 4.

  • Page 32: Parts List

    Товариство з обмеженою відповідальністю "АЛДІТОП" IX. PARTS LIST FOR MODEL 209 and 209X A. Parts For Model 209 (See Fig. 39, Fig. 6) Item Part# Description Qty. Note 205001B Powerside column 209011 Plastic pulley 209010 Snap ring 209008 Safety cover...
  • Page 33 Товариство з обмеженою відповідальністю "АЛДІТОП" Item Part# Description Qty. Note 206046 Self-tapping screw 209020 Plastic ball 209021 Hex nut 209022 Washer 209023A Arm lock 210041 Limit Ring 209024 Arm lock bar 209025 Hair pin 209026 Spring 209027 Protective rubber set 209038 Hex bolt 209039...
  • Page 34 Товариство з обмеженою відповідальністю "АЛДІТОП" Item Part# Description Qty. Note Parts For Hydraulic Cylinder (See Fig. 41) 27-1 201027A Piston Rod 27-2 201028 Piston 27-3 206069 O-Ring 27-4 201029 Support Ring 27-5 201030 Y-Ring 27-6 201031 O-Ring 27-7 206071 Hex Nut 27-8 201037 Adjustment Tube...
  • Page 35 Товариство з обмеженою відповідальністю "АЛДІТОП" Item Part# Description Qty. Note 203005 Chain 201008 Hydraulic Cylinder 203040 Pin For Chain Pulley 203004 Chain Pulley 203004A Bronze bush for Chain Pulley 201005 Split Pin 201004 Chain Pulley Assy. 203007 Powerside Carriage 206044 Slider 209016 Carriage Plastic Cover...
  • Page 36 Товариство з обмеженою відповідальністю "АЛДІТОП" Item Part# Description Qty. Note 209046 Hex Bolt 203010 Top plate 209045 Big Pulley 209057A Bronze Bush For Pulley 203011B Offside column 209049 Plastic Pulley 203012 Offside Safety Lock 203013 Coupling 203014 Safety Block (Secondly ) 203018 Socket Bolt 203016...
  • Page 37 Товариство з обмеженою відповідальністю "АЛДІТОП" PARTS LIST FOR MANUAL POWER UNIT Parts For SPX Manual Power Unit 220V/50HZ/1Phrase (See Fig. 43) Item Part# Description Qty. Note 201-1 209082 Motor 201-2 209109 Protective Ring 201-3 209083 Motor Connecting Shaft 201-4 209084 Valve Body 201-5 209085...
  • Page 38 Товариство з обмеженою відповідальністю "АЛДІТОП" Parts For PEAK Manual Power Unit 220V/50HZ/1Phase (See Fig. 44) Item Part# Description Qty. Note 201A-1 209082A Motor 201A-2 209109 Protective Ring 201A-3 209112 AC contactor 201A-4 209083A Motor Connecting Shaft 201A-5 209084A Valve Body...
  • Page 39 Товариство з обмеженою відповідальністю "АЛДІТОП" Parts For PEAK Manual Power Unit 380V/50HZ/3Phase (See Fig. 44) Item Part# Description Qty. Note 201B-1 209118A Motor 201B-2 209109 Protective Ring 201B-3 209112 AC contactor 201B-4 209083A Motor Connecting Shaft 201B-5 209084A Valve Body...
  • Page 40 Товариство з обмеженою відповідальністю "АЛДІТОП" 72220302 12/2013 Продажа 050-660-22-31 Сервис 050-415-60-94 Продажа 050-660-22-31 Сервис 050-415-60-94...

This manual is also suitable for:

209x

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