Peak 211SAC Installation And Service Manual
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Peak 211SAC Installation And Service Manual

Two-post lift
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TWO-POST LIFT
Model: 211SAC

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Summary of Contents for Peak 211SAC

  • Page 1 Original TWO-POST LIFT Model: 211SAC...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ...........1 Installation Requirement ..............3 Steps of Installation ................5 Exploded View ................28 Test Run ..................38 Operation Instruction ..............40 Maintenance ..................41 Trouble Shooting ................42 Lift Disposal ...................42...

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS CLEAR-FLOOR DIRECT-DRIVED MODEL FEATURES Model 211SAC (See Fig. 1) · Direct-drived design, minimize the lift wear parts and breakdown ratio · Dual hydraulic cylinders, designed and made on high standards, utilizing imported oil seal in cylinder ·...
  • Page 4 Arm Swings View 2495mm 3542mm Fig. 2 Attention! Please make sure place the arms in correct position before car drive in ! Fig. 3...

  • Page 5: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Rotary Hammer Drill (Φ19) Carpenter’s Chalk   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   Ratchet Spanner With Socket (28 Socket Head Wrench (3 ...
  • Page 6 B. Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. C. The equipment should be unload and transfer by forklift. Fig.5 D. SPECIFICATIONS OF CONCRETE (See Fig. 6) Specifications of concrete must be adhered to the specification as following.

  • Page 7: Steps Of Installation

    III. INSTALLATION STEPS A. Location of installation Check and ensure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Use a carpenter’s chalk line to establish installation layout of base-plate (See Fig. Chalk Line 3542 mm Fig.
  • Page 8 3. Take out the outer column which in the middle, lift the upper column with a fork lift or hoist, loose the bolts of the upper package stand, take out the parts in the inner column (See Fig. 10). Fig. 10 4.
  • Page 9 Pars box (115) Shipment parts list Fig.13 Fig.12 6. Check the parts of the parts bag 1 according to parts bag list (See Fig. 14). Fig. 14 Check the parts of the parts bag 2 according to parts bag list (See Fig.
  • Page 10 D. Install parts of extension columns (See Fig. 16). Fig.16...
  • Page 11 E. Install hydraulic cylinder Wind the two end of straight fitting by white bobbin ,Connecting the extended straight fitting and 90° fitting, and then install the cylinder in the carriages (See Fig. 17) Offside column Powerside column Insert the installed cylinder The fitting of the cylinder into Column toward the hole of the column...
  • Page 12 This lift is designed with 2-section columns. Adjustable height according to the ceiling height and connecting the inner and extension columns. For 211SAC installation: When the ceiling height is over 4450mm, use high setting. When the ceiling height is between 4000-4450mm ,use low setting. It is not allowable to install when the ceiling height is less than 4000mm.
  • Page 13 G. Position the columns Position the columns on the installation layout of base plate. Install the anchor bolts. Check the columns plumpness with level bar, and adjusting with the shims if the columns are not vertical. Do not tighten the anchor bolts (See Fig.20) Width between columns:2850mm...
  • Page 14 H. Install overhead top beam 1. With help of the hook of top beam, put one side of top beam on top of the extension column and connecting the top beam to extension column by bolts, tighten the bolts. (See Fig. 21) Hook on the extension columns Tighten the bolts...
  • Page 15 2. Assemble overhead top beam, tighten the columns anchor bolts (See Fig. 22) Tighten the anchor bolts with ratchet spanner with socket Torque of tighten the anchor bolts is 150 N.m Fig.22...
  • Page 16 I. Installing the limit switch control bar and limit switch (See Fig. 23) Limit switch control bar Loosen screw of drive rod for adjustment, tighten the screw after adjustment Connect the blue wire to terminal 11# on limit switch and terminal A1 on AC contactor of power unit Limit switch connected...
  • Page 17 J. Install safety device (See Fig. 24 & Fig. 25) Fig. 24 Power side safety device Fig. 25 Offside safety device...
  • Page 18 K. Raise the carriages up by hand and make them be locked at the same level (See Fig. 26). Fig. 26...
  • Page 19 L. Install cables 1. High setting cable connection: 1.1 Take out the carriages plastic cover, cable pass through from the bottom of the carriages and be pulled out from the open of carriages, then screw the two cable nuts (See Fig. 27). Screw the two cable nuts Cable connecting...
  • Page 20 1.2 Connecting cable for high setting (See Fig. 28) High setting Cable 2 Cable 1 Cable 1 Fig. 28...
  • Page 21 2. Low setting cable connection (See Fig. 29) Note : Cable should go inside of the carriage. Low Setting Cable 2 Cable 1 Cable 2 Fig. 29...
  • Page 22 Install power unit (See Fig. 30) Fig.30...
  • Page 23 N. Install oil hose At high setting and low setting oil hose connection (See Fig. 31) (48, 49 Only for high setting) Oil Hose connecting at high setting Oil hose and wire pass through the support bracket Oil hose pass through the cable clamp on top beam Oil hose connected with 90 °fitting...
  • Page 24 O. Install safety cable. Install safety cable from offside safety device to power-side safety device, pass through the top beam (See Fig. 32) Safety cable Safety cable pass through small pulley bracket Install safety cable from offside safety device Safety cable connected with the power-side safety device Fig.32...
  • Page 25 P. Install wire protective cover (See Fig. 33). Install with M6*35 Cup head screw 1, Tighten the cup head screw M6*40 2, Install wire protective cover and tighten the screw . Install wire protective cover for fixing the oil hose and protecting plastic hose.
  • Page 26 Q. Install lifting arms and adjust the arm locks 1. Install lifting arms (See Fig. 34) 2. Lowing the carriages down to the lowest position, then use the socket head wrench to loosen the socket bolt (See Fig.35) 3. Adjust moon gear as direction of arrow (See Fig.36) 4.
  • Page 27 R. Install electrical system Connect the power source on the data plate of Power Unit. Note: 1. Install the limit switch 2. For the safety of operators, the earth wire must contact the floor well. 3. Pay attention to the direction of rotations when using three phase motors. Single phase motor (See Fig.
  • Page 28 Motor Line Remove this line before connecting the limit switch Fig. 39 Fig. 40 Three phase motor 1. Circuit diagram (See Fig. 41) Fig. 41...
  • Page 29 2. Connection Step (See Fig. 42) a. Power supply line (L1, L2, L3) connected with terminals L1, L2, L3 of AC contactor respectively. b. Wire 12#（brown wire）of limit switch connected with terminal 4# of control button; Wire 11#(blue wire) connected with terminal A1 of AC contactor, Earth wire( yellow and green wire) of limit switch connected with the terminal earth wire of the motor.

  • Page 30: Exploded View

    IV. EXPLODED VIEW Model 211SAC Fig.43...
  • Page 31 Item Part# Description Quantity 11217458 Power-side column (inner) 81523003 Power unit 10209003 Hex bolt 10209033 Washer 10217002 Washer 11217405 Power-side Safety Lock Cover 10217005 Plastic ball 11217006 Safety Lock handle 10206023A Hex Nut 10420026 Washer 11217004 Main Cam Lock 11217436 Large Spacer 10217030 Safety Spring...
  • Page 32 Item Part# Description Quantity 10620079 Fitting 1002165001 Oil hose 11217029 Small Pulley Bracket 10217066 Hex Bolt 11217459 Offside column (Inner) 11209051B 1.5” Stackable adapter 11209052B 2.5” Stackable adapter 11209053B 5” Stackable adapter 10201140 Anchor Bolt 10201090 Shim(1mm) 10620065 Shim(2mm) 10217448 Wire Cable 10206025A Foam Cushion...
  • Page 33 Item Part# Description Quantity 10217316 Lifting Arm assy. -front right 10201002 Hex bolt 10209034 Lock Washer 10209033 Washer 11206154 Rear toe guard 10206156 Tool tray 10206062 Straight Fitting 10207035 Extended Fitting for Cylinder 10420097 90° Fitting 10217447 Safety cable φ2.5*9150mm 1102075001 Cable Limit Plate 10217138...
  • Page 34 Lifting arm assy.-Front left (10217318）exploded view: Fig.45 Part Description 10206048 Socket bolt 10209039 Lock washer 10209022 Washer 11206049 Moon gear 11217323 Right Outer arm-Front 11209244 Middle arm-Front 10201149 Cup Head Bolt 11217334 Inner Arm-Front 4.3 Lifting arm assy. -Front right（10217319） exploded view: Fig.46 Part...
  • Page 35 4.4 Cylinder (10217056) exploded view: Fig.47 Cylinder parts list Description Item Par # 66-1 10209069 O-Ring 66-2 10209070 Bleeding Plug 66-3 10209071 Support Ring 66-4 10209072 Y-Ring 66-5 10209073 O-Ring 66-6 11209074 Piston 66-7 10209075 O-Ring 66-8 11217076 Piston Rod 66-9 11209077 Fitting for Piston Rod...
  • Page 36 4.5 POWER UNIT EXPLODED VIEW(81513003/81513004) 220V/50Hz, Single Phase 380V/50Hz, Three phase Fig. 48...
  • Page 37 Parts lift for 220V/50Hz, Single Phase Item Part# Description 81400180 Rubber Pad 81400250 Starting capacitor 81400200 Running capacitor 10420148 Cup Head Bolt with washer 81400066 Cover of Motor Terminal Box 81400363 Motor Connecting Shaft 80101013 Manifold block 10209149 Washer 81400276 Iron plug 81400259 Red rubber plug...
  • Page 38 Parts lift for 380V/50Hz, Three phase Item Part# Description 71150022 AMGO Nameplate 81400300 Cup Head Bolt 81400363 Motor Connecting Shaft 80101013 Manifold block 10209149 Washer 81400276 Iron plug 81400259 Red rubber plug 85090142 Socket Bolt 81400307 Gear pump 81400366 Oil suction hose 10209034 Washer 81400295...
  • Page 39 4.6, Illustration of hydraulic valve for power unit Oil return port Relief valve Release valve Check valve Throttle Oil outlet valve Handle for relief valve Fig. 49...

  • Page 40: Test Run

    V. TEST RUN 1. Adjust synchronous cable (See Fig. 50) Use wrench to hold the cable fitting, meanwhile Cable nut use ratchet spanner to tighten the cable nut. Make sure two cables are with the same tension so that two carriage can work synchronously. Fig.
  • Page 41 5. Test with load After finishing the above adjustment, test running the lift with load. Run the lift in low position for several times first, make sure the lift can rise and lower synchronously, the safety device can lock and release synchronously. And then test run the lift to the top completely.

  • Page 42: Operation Instruction

    VI. OPERATION INSTRUCTIONS Please read the safety tips carefully before operating the lift To lift vehicle 1. Keep clean of site near the lift; 2. Position lift arms to the lowest position; 3. To shortest lift arms; 4. Open lift arms; 5.

  • Page 43: Maintenance

    VII. MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 150 Nm; 2. Check all connectors, bolts and pins to insure proper mounting; 3. Lubricate cable with lubricant; 4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; 5.

  • Page 44: Trouble Shooting

    VIII.TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start button does not work 1. Replace Start button 2. Wiring connections are not in good 2.Repair all wiring connections Motor does not condition 3. Motor burned out 3. Repair or replace motor 4. AC contactor in damage 4.
  • Page 46 Manual No.：72221707 Date：2021/01...

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