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Peak KAL-12 Installation And Service Manual

Four post lift
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Model:KAL-12, KAL-12A, KAL-12AX
Cargo Claims
If there is any missing or damaged
product during transportation, the
buyer must notate on the shipping
paperwork or refuse the shipment.
NOTATE ALL DAMAGE OR REFUSE
DAMAGED SHIPMENT!
FOUR POST LIFT
△
DANGER
!
Read the entire contents of this manual before
using this product. Failure to follow instructions
and safety precautions could result in serious
injury or even death. Make sure all other
operators also read this manual. Keep this
manual near the machine so that it can be seen
by all users. By proceeding with installation and
operation,
understand the contents of this manual and take
full responsibility for the use of the product.
you
agree
that
you
are
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Summary of Contents for Peak KAL-12

  • Page 1 FOUR POST LIFT Model:KAL-12, KAL-12A, KAL-12AX △ DANGER Read the entire contents of this manual before using this product. Failure to follow instructions and safety precautions could result in serious Cargo Claims injury or even death. Make sure all other If there is any missing or damaged operators also read this manual.

  • Page 2: Table Of Contents

    CONTENTS Profile .......................1 Important Safety Instructions...............3 I.Product Features And Specifications ............5 II.Installation Requirement ................6 III.Installation Steps..................8 IV.Exploded View ..................30 V.Test Run ....................38 VI.Operation Instructions................39 VII.Maintenance Schedule .................40 VIII.Trouble Shooting ................41 IX.Car Lift Safety Tips................42 X.Lift Disposal..................42 Explanation of the safety warning symbols used in this manual △...

  • Page 3: Profile

    PROFILE The four post lift is a commonly used vehicle repair and maintenance tool that uses a hydraulic or electric system that can lift the car up to a certain height so that the vehicle can be placed in a suitable position for inspection and repair. Car lifts can be divided into pneumatic and electric, which have the characteristics of safe and reliable, simple structure and quick installation.

  • Page 4: Safety Warning Label

    SAFETY WARNING LABEL...

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS In order to properly maintain your product and ensure operator safety, it is the responsibility of the product owner to read and follow these instructions! 1. Ensure product installation full complies with all applicable local and national rules, ordinances and regulations;...
  • Page 6 18. Check for damaged parts. Check for adjustments to moving parts, damage to parts, or anything that may affect their operation. Do not use the machine if the parts are damaged; 19. Do not remove relevant safety parts from the machine. Do not use a lift if it is damaged or missing;...

  • Page 7: I.product Features And Specifications

    · Manual hydraulic power system, cable-drived. · Strengthen and Non-skid diamond platforms. · Adjustable platform and adjustable safety lock ladders. · Optional Jack: With hand pump or pneumatic pump. . Optional Turnplates：( only for KAL-12A and KAL-12AX) KAL-12 KAL-12A,KAL-12AX Fig.1 Fig.2 SPECIFICATIONS...

  • Page 8: Ii.installation Requirement

    ⚠ CAUTION When driving the vehicle into the lift, make sure it is positioned in middle of either group of runways. Any hit of the lift could result in damage to either the vehicle or lift. II. INSTALLATION REQUIREMEN A. TOOLS REQUIRED Rotary Hammer Drill (Φ19) Carpenter’s Chalk ...
  • Page 9 B. Equipment storage and installation requirements: 1．Store the equipment in a dry, non-moldy, non-flammable environment. 2．The lift is generally approved for indoor installation and use. If need outdoor installation, the optional motor protect cover is required. 3．When installing the device, take safety precautions according to the instructions to avoid device damage.

  • Page 10: Air Supply

    E. AIR SUPPLY Air pressure requirement: 0.5-0.8Mpa, Air line size ￠8×￠6 and ￠6×￠4. F. POWER SUPPLY 1. You are required to use a licensed and qualified electrician for the installation process. 2. The power supply capacity must be more than 2.2KW, with a cord larger than 2.5mm and must be properly grounded.
  • Page 11 4. Loose the screws of the upper package stand, take off the offside platform, take out the parts inside the power-side platform, then remove the package stand. 5. Move aside the parts and check the parts according to the shipment parts list & (See Fig. 9 Fig. 10 ). KAL-12 Fig. 9 KAL-12A/KAL-12AX Fig. 10...
  • Page 12 6. Check the parts of parts box according to the parts box list . (See Fig. 11) Fig. 11 7. Check the parts of the parts bag according to the parts bag list (See Fig. 12) KAL-12 Parts bag 1 KAL-12A KAL-12AX Parts bag1 Parts bag 2 Fig.
  • Page 13 (see Fig. 13). Note: Reserve space before and behind the installation site. Use a carpenter’s chalk line to establish Car in Direction installation layout Fig. 13 Model 5100mm 3208mm 6025mm KAL-12 200 3/4” 126 1/4” 237 1/4” 5100mm 3208mm 6025mm KAL-12A 200 3/4” 126 1/4”...
  • Page 14 D. Install cross beams (See Fig. 14, Fig. 15) Window towards inside Fig. 14 Fig. 15...
  • Page 15 E. Fix the anchor bolts 1. Prepare the anchor bolts (See Fig. 16). Lock washer Flat Washer Fig. 16 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts, do not tighten the anchor bolts first (See Fig.
  • Page 16 2. Install safety ladders (See Fig. 19). This height should be the same for four safety ladders Fig. 19 Safety ladder pass through the hole of the top plate, then tighten the two nuts G. Put the Cross Beams at the same height (See Fig.
  • Page 17 H. Install power-side platform. 1. Put the power-side platform upon the cross beams by forklift or manual, offset the cross beams to the outside till the pulleys of both platforms can set up into the cross beam (See , Install the power-side platform and screw up the bolts Fig.21,22) (See Fig.23) Offset the cross beam leaning...

  • Page 18: Install Platforms

    Install platforms. 1.In the same way, place the off side platform on cross beams, align the holes and tighten with bolts (See Fig. 24) Off side platform 1100mm Power side platform Fig. 24 Note: The standard dimension between platforms is 1100mm. Once it's not suitable for some special vehicles, you can install the lock plates under the two ends of the off side platform, (see fig 25) and remove the bolts that used to fix the platform and cross beams, then the off side platform can be moved to adjust the dimension between platforms.
  • Page 19 Dimension adjustment range Dimension Min. Dimension Max. Dimension Model KAL-12 992mm 1300mm KAL-12A 992mm 1300mm KAL-12AX 992mm 1300mm Min. Dimension Off side platform Power side platform (fixed) Fig. 26 Platform status at minimum dimension Off side platform Max. Dimension Power side platform (fixed) Platform status at maximum dimension Fig.
  • Page 20 I. Assembly offside platform and slider block, check the plumbness of (See Fig. 28) columns with level, adjusting with the shims if not, and then tighten the anchor bolts (See Fig. 29). Check the plumbness of columns with level bar, adjust with the shims if necessary.
  • Page 21 1. Pass through the cables from the platform to the columns according to the number of the cables (See Fig. 30). Fig. 30 ○ ○ ○ ○ Model Cable 3775mm 10325mm 5380mm 8710mm KAL-12 ” ” ” ” KAL-12A 148 5/8 406 1/2 211 3/4 Length (w/ fitting) 3850mm 10400mm 5455mm...
  • Page 22 2. The cable pass through the cross beam to top plate of columns and be screwed with cable nuts then install the cable limit pin on cross beam. (See Fig. 30, 31), (See Fig. 32) Pass the cable through top Pass the cable through plate and tighten with cable between the pulley and...
  • Page 23 3. Illustration for platform cables (See Fig. 33, 34, 35). cable ④ cable ② cable ② cable ④ cable ① cable ③ Fig. 33 cable ④ cable ④ cable ③ cable ② cable ② cable ① Fig. 34 cable ② cable ④...
  • Page 24 K. Install oil-water separator, manual control air valve and power unit (See Fig. 36). Air inlet Air outlet Air flow of oil water separator The side marking “P” on the air valve is Air Input. direction Fig. 36 Air Flow Direction...
  • Page 25 L. Install hydraulic system Note: Oil hoses and oil return pipe connected to oil cylinder must be passed above the cable and cylinder inlet port must swing upward to avoid the oil hose and oil return pipe scratched by cable. Oil and air pipes through the clamp...
  • Page 26 M. Install air-line system 1. Connect the front and rear cross beam with φ6*φ4 black air line (the actual length of air line can be cut by installer) ( See Fig.41 2. Use scissor to cut off the φ6*φ4 black air line from the between two retainers, and then connect to the T fitting.
  • Page 27 5. Connecting Oil-water separator and Manual control air valve using air line (See Fig. 44) Oil-water separator Connect Oil-water separator and Manual control air valve using black air line 8*6 Manual control air valve Black Air line ￠6×￠4 Fig. 44 6.
  • Page 28 N. Install Electrical System Connect the power source on the data plate of Motor. Note: 1. For the safety of operators, the power wiring must contact the floor well. 2. Pay attention to the direction of rotations when using 380V, three phase motors. Single phase motor (See Fig.
  • Page 29 Control Button Fig. 47 Wire of motor Fig. 48 Power supply △ DANGER All electrical wiring must be performed by a licensed and certified electrician. Before ensuring the main power has disconnected from the lift and cannot be re-applied until all procedures have been completed, don not perform any maintenance or installation to the lift.
  • Page 30 (See Fig. 50 Install Drive-in ramp 35-1 35-2 35-3 35-4 Exploded view of Drive-in ramp assy. Fig. 50 Pin no Part name 11420003 Drive in ramp (KAL-12) 35-1 Drive in ramp (KAL-12A、KAL-12AX) 11430002 35-2 11610667 Roller 35-3 11620043 Roller Pin 35-4 10209010...
  • Page 31 Q. Install tire stop plate, turnplate adjusting block, limit rod (See Fig. 51 After install the turnplate cover and adjustable blocks, install the limit rod. Fig.51 Install stop plate Fig 46...

  • Page 32: Iv.exploded View

    IV.EXPLODED VIEW MODEL：KAL-12 14 12B Fig 52...
  • Page 33 Model：KAL-12A KAL-12AX When installing the turntables, both sides are required a 35mm-height turntable block. Fig 53...
  • Page 34 PARTS LIST FOR KAL-12, KAL-12A, KAL-12AX Item Part# Description KAL-12 KAL-12A KAL-12AX 11420011A Power-side Column 11420002 Offside Column 1104732001C Cross Beam Assy. 1104412001C Cross Beam Assy. 10209059 Anchor Bolt 3/4*5-1/2 11410022 Safety Ladder 10420175A Hex Nut M20 11440038 Power-side Platform...
  • Page 35 Item Part# Description KAL-12 KAL-12A KAL-12AX 10420148 Flat Washer φ4 10420164 Round Head Bolt M4*30 Manual Power Unit Nylok Nut M8 10209005 10209004 Rubber Ring φ8*20*3 1061K050 Hex Bolt M8*30 10420003 Drive-in Ramp assy. 86010649 10209066 Hex Nut M16 11620043...

  • Page 36: Cross Beam

    Item Part# Description KAL-12 KAL-12A KAL-12AX 10420095 Straight Fitting 10420245 Straight Fitting 10420247 Compensation Valve 10201020 90° Fitting 10420124 T-Fitting 10420242 T-Fitting 10420241 Straight Fitting Oil Return Hose 10420195A φ6*φ4( black) Oil Return Hose 10610114 φ6*φ4*(black) 10420131B Air Line φ6*φ4 10450009 Air Line φ6*φ4...
  • Page 37 Parts list for Cross Beam Item Part# Description Note 11420254 Cross Beam for KAL-12(A) 11480023 Cross Beam for KAL-12AX 10420051B Protective cover 10209009 Round Head Bolt M6*8 11420044 Limit Block 10420138 Socket Bolt M6*16 11420038 Pin φ16 10420037 Clip Ring φ16...
  • Page 38 4.2 CYLINDERS (10420012) Fig. 55 Parts list for Cylinder Item Part# Description Note 51-1 10420059 Dust Ring 51-2 1004016001 Y- Ring USH 51-3 11420061 Head Cap 51-4 10420062 O- Ring 51-5 11420063 Bore Weldment 51-6 11420064 Piston Rod 51-7 11420065 51-8 10420066 Support Ring...
  • Page 39 4.3 Illustration of hydraulic valve for power unit Oil return port Relief valve Release valve Handle for Throttle valve Oil outlet relief valve Check valve Fig. 56...

  • Page 40: V.test Run

    V. TEST RUN 1. Fill the reservoir with approximately 14 L Hydraulic Oil (Note: In consideration of Power Unit’s durability，please use Hydraulic Oil 46#). Press button UP, the Cables will be strained. Check whether the Cables match the Pulley. Make sure the Cables are not across. 3.

  • Page 41: Maintenance Schedule

    VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of environment near the lift; 2. Ensure the air source switch is activated, drive vehicle to the platform and apply the brake. 3. Turn on the power and press the button UP, raise the lift to the working position; Note: make sure the vehicle is steady when the lift is raised.

  • Page 42: Vii.maintenance Schedule

    Every six months: 1. Make a visual inspection of all moving parts for possible wear, interference or damage. 2. Check and adjust as necessary, equalizer tension to insure level lifting. 3. Check columns for plumbness. Oil cylinder maintenance: In order to extend the service life of the oil cylinder, please operate according to the following requirements.

  • Page 43: Viii.trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start Button does not work 1.Replace Start button 2.Wiring connections are not in good 2.Repair all wiring connections condition 3.Repair or replace motor Motor does 3. Motor burned out 4.Replace AC contactor not run 4.

  • Page 44: Ix.car Lift Safety Tips

    IX. CAR LIFT SAFETY TIPS Put this safety tips in a place where you can always alert the operator. Please reference to the lift manufacturer’s manual for specific information about the lift. 1. Check the lift daily. If the machine breaks down or has damaged parts, do not operate, and use original equipment parts to repair.
  • Page 45 72204411 2024/08...

This manual is also suitable for:

Kal-12aKal-12ax

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