Peak 211SACH Installation And Service Manual
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Peak 211SACH Installation And Service Manual

Direct-drive two post lift
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DIRECT-DRIVE TWO POST LIFT
Cargo Claims
If there is any missing or damaged
product during transportation, the
buyer must notate on the shipping
paperwork or refuse the shipment.
NOTATE ALL DAMAGE OR REFUSE
DAMAGED SHIPMENT!
Model: 211SACH
△
!
Read the entire contents of this manual before
using this product. Failure to follow instructions
and safety precautions could result in serious
injury or even death. Make sure all other
operators also read this manual. Keep this
manual near the machine so that it can be seen
by all users. By proceeding with installation and
operation, you agree that you are fully
understand the contents of this manual and take
full responsibility for the use of the product.
DANGER
Original

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Summary of Contents for Peak 211SACH

  • Page 1 Original DIRECT-DRIVE TWO POST LIFT Model: 211SACH △ DANGER Read the entire contents of this manual before using this product. Failure to follow instructions and safety precautions could result in serious Cargo Claims injury or even death. Make sure all other If there is any missing or damaged operators also read this manual.

  • Page 2: Table Of Contents

    CONTENTS PROFILE ..................1 IMPORTANT SAFETY INSTRUCTIONS ..........3 I. PRODUCT FEATURES AND SPECIFICATIONS ........5 II. INSTALLATION REQUIREMENT ............. 7 III. INSTALLATION STEPS ............... 9 IV. EXPLODED VIEW ..............35 V. TEST RUN ................41 VI. OPERATION INSTRUCTIONS ............. 44 VII. MAINTENANCE SCHEDULE ............45 VIII.

  • Page 3: Profile

    PROFILE The two post lift is a commonly used vehicle repair and maintenance tool that uses a pneumatic hydraulic or electric system that can lift the car up to a certain height so that the vehicle can be placed in a suitable position for inspection and repair. Car lifts can be divided into pneumatic and electric, which have the characteristics of safe and reliable, simple structure and quick installation.
  • Page 4 SAFETY WARNING LABEL Fig.1...

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS In order to properly maintain your product and ensure operator safety, it is the responsibility of the product owner to read and follow these instructions! 1. Ensure product installation complies with all applicable local regulations and rules, such as Occupational Safety and Health Administration regulations and electrical codes.
  • Page 6 16. Maintain with care. Keep the machine clean for better and safer operation. Perform proper lubrication and maintenance procedures according to the manual. Keep handles or buttons clean, dry, and free of oil. 17. Stay alert. Use common sense to observe what you are doing and stay alert. 18.

  • Page 7: Product Features And Specifications

    · Self- lubricating UHMW Polyethylene sliders and bronze bushings offer smooth operation. · Single-point safety release offers easy lock disengaging. . Clear-floor design, provides unobstructed floor use . Overhead safety shut-off device prevents vehicle damage MODEL 211SACH SPECIFICATIONS Max Lifting Height Max safety lock height Minimum Lifting...
  • Page 8 Arm Swings View 139 7/16” Fig. 3 Fig. 4 Car in △ CAUTION When driving the vehicle, stay in the middle between the columns. If you hit any part of the lift, you could damage the car or lift.

  • Page 9: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Rotary Hammer Drill (Φ19) Carpenter’s ink marker   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   Ratchet Spanner with Socket (28 Socket Head Wrench (3 ...
  • Page 10 B. Equipment storage and installation requirements. 1．Store the equipment in a dry, non-moldy, non-flammable environment. 2．The lift is only approved for indoor installation and use, and outdoor installation is prohibited. 3．When installing the device, take safety precautions according to the instructions to avoid device damage.

  • Page 11: Installation Steps

    Concrete intensive must be 3,000psi (210kg/cm²) Fig.7 E. POWER SUPPLY 1. You are required to use a licensed and qualified electrician for the installation process. 2. The power supply capacity must be more than 3.0kw, with a cord larger than 2.5m and must be properly grounded.
  • Page 12 Installation ceiling height requirement: larger than 3650mm 3000mm 1500mm 1500mm Car-in direction Fig. 8 B. Use a carpenter’s chalk line to establish installation layout of base-plate (See Fig. 9). Chalk Line 3542 mm Fig. 9...
  • Page 13 C. Check the parts before assembly. 1. Whole set of one unit (Packaged lift and hydraulic power unit). ( See Fig. 10) Fig. 10 2. Move the lift aside with a fork lift or hoist, open the package and check the parts according the shipment list.
  • Page 14 4. Lift the upper column with a fork lift or hoist, loose the upper bolts of package bracket, then take out the parts inside the column. (See Fig. 13) Fig. 13 5. Lift the lower column with a fork lift or hoist, take off the package bracket, then take out the parts inside the column (See Fig.
  • Page 15 7. Check the parts of the parts bag 1,2,3 according to parts bag list (See Fig. 17). Parts bag 1 Parts bag 2 Parts bag 3 Fig. 17 D. Install parts of outer columns (See Fig. 18). Hex bolt(M6*20) with flat washer, lock washer, hex nut Fig.18...
  • Page 16 E. Confirm the installation location and install hydraulic cylinder The two columns are placed upside down on the ground of the installation site, and the installation position of the power-side column is determined according to the condition of the installation site. Generally, the power-side column is installed on the right side of the vehicle entering direction.
  • Page 17 F. Install columns The lift is designed with three height settings, choose high setting, medium setting or low setting on your workshop. The high setting is suitable for workshops with a height of over 4081mm; The medium setting is suitable for workshops with a height between 3866-4081mm; The low setting is suitable for workshops with a height between 3650-3866mm;...
  • Page 18 G. Position the columns Position the columns on the installation layout. Check the columns plumbness with level bar, and adjusting with the shims if the columns are not vertical. Do not tighten the anchor bolts yet. (See Fig.23) Width between columns:2850mm Adjusting with the shims...
  • Page 19 H. Install overhead top beam 1. Hang the hook of top beam(Left) on the outer column, then align the holes and install the bolts. (See Fig. 24) Hook on the outer columns Hex bolt(M12*30) with dual flat washer, lock washer, hex nut Install the bolts but not tighten Fig.
  • Page 20 2. Hang the hook of top beam (Right) on the other outer column, and then bolted to top beam (Left). (See Fig. 25) Hex bolt(M12*30) with dual flat washer, lock washer, hex nut Tighten the anchor bolts with ratchet spanner with socket Torque of tighten the anchor bolts is 150 N.m Fig.25...
  • Page 21 I. Install control bar for limit switch (See Fig. 26) 1. Fix the the control bar on the top beam first. Off-side Power-side Fix the control bar support bracket with Hex bolt (M10*20), nut, lock washer, flat washer Control bar support bracket Hex bolt (M8*16mm) Control bar...
  • Page 22 J. Install safety device (See Fig. 28 & 29). Fig. 28 Power-side safety device 13 14 Fig. 29 Offside safety device △ DANGER Make sure the safety device are properly installed before using the lift.
  • Page 23 K. Install sync cables Raise both sides of carriages and lock them to the same level. 1. Sync cable connection of high setting installation 1.1 Remove the carriages plastic cover, sync cable across from the bottom of the carriages and pull it out from the hole of carriage, then tighten two cable nuts (See Fig.
  • Page 24 1.2 Connecting sync cable for high setting (See Fig. 31) High Setting: Align lower holes of outer columns with inner columns. Cable 2 Cable 1 Cable 1 Fig. 31...
  • Page 25 2. Sync cable connection of medium setting installation (See Fig.32) Medium Setting: Align middle holes of outer columns with inner columns. Cable 2 Cable 1 Cable 2 Cable 1 Fig. 32...
  • Page 26 3. Sync cable connection of low setting installation (See Fig. 33). Attention: the sync cable should be along inside of column. Low Setting: Align upper holes of outer columns with inner columns Cable 2 Cable 1 Cable 2 Fig. 33...
  • Page 27 L. Install power unit (See Fig. 34) Fig.34...
  • Page 28 Install oil hose of high, medium and low setting. 1. Oil hose installation of high setting.(Fig.35) hose wire across the Oil hose across the wire support plate clamp on top beam Connect power unit fitting and oil hose Connect oil hose and cylinder Fig.35...
  • Page 29 2. Oil hose installation of medium setting.(Fig.36) Fig.36 3.Oil hose installation of low setting Fig.37...
  • Page 30 N. Install wire protective cover and sync cable limit plate (No.:87 wire protective cover: Install one piece for each column in medium setting; install 2pcs for each column in high setting) Socket bolt(M6*16) with flat washer, lock washer After installation of the cable, it is recommended to install a cable limiter (No.97) in order to...
  • Page 31 O. Install lock release cable Install lock release cable. Start from off-side safety device, then pass it through the top beam, finally connect to power-side safety device. (See Fig. 39) Safety cable across outside of the small Safety cable pulley bracket goes through small pulley bracket...
  • Page 32 P. Install safety device cover (See Fig. 40). Round head bolt(M6*8) with flat washer Fig.40...
  • Page 33 Q. Install lifting arms 1. Install lifting arms according to the figure, then install spring on the arm pin, last install guard bar.(See Fig.41) Install with hex bolt(M8*16), lock washer, flat washer Fig.34 Fig.41 2. Lowing the carriages down to the lowest position, then use the 10 socket head wrench to loosen the socket bolt (See Fig.
  • Page 34 △ WARNING Each arm restraint assembly must be inspected and adjusted before you use the Lift each and every time. Do not operate the Lift if any of the four arm restraint systems are not functioning properly. Replace any broken components or components with broken teeth with authorized replacement parts only.
  • Page 35 Single Phase Circuit diagram Limit switch Control button Fig. 46 Power supply wires Remove this wire Limit switch wire Fig. 47 Fig. 48 △ DANGER Do not use the lift if the wires are damaged or severely worn. If the vehicle rises without noticing damage or extreme wear, carefully lower the vehicle to the ground.
  • Page 36 Three phase motor 1. Circuit diagram (See Fig. Limit switch Control button Fig.49 2. Connection step (See Fig.50) 2.1 The power supply three fire wires (L1, L2, L3) are connected with terminals of AC contactor marked L1, L2, L3 respectively. 2.2 Connecting the limit switch: Remove the jumper wire connecting terminal 4# of control button and A2# of AC contactor firstly.

  • Page 37: Exploded View

    IV. EXPLODED VIEW Fig.51...
  • Page 38 Spare parts list Item Part# Description 11217458 Power-side column 81513034 Power unit (220V) 1 or 1 81513004 Power unit (380V) Hex bolt M8*25 (Include flat washer, lock 1002735003 washer, nut) 11217405 Power-side safety device cover 1002735004 Round head bolt M6*8 (Include flat washer) 10217005 Plastic ball M10 11217006...
  • Page 39 Item Part# Description 10217008 Safety Spring φ2.5*145° 11217031 Offside Cam Lock 10217032 Cable connecting pin 10217033 Nylok Nut 11217029 Pulley bracket 1002735011 Hex bolt M6*15 (Include flat washer) 11217459 Offside column 11209051B 1.5” Stackable adapter 11209052B 2.5” Stackable adapter 11209053B 5”...
  • Page 40 Item Part# Description 1102751004 Wire Protective cover L=216 1102751003 Wire Protective cover L=1260 Straight Fitting 1/4JIC*1/4JIC(Medium & High 10620079 setting) 1002735002 Oil hose 1/4*430mm(Medium setting) 1002165001-01 Oil hose 1/4*960mm(High setting) Extended straight fitting 1/4NPT(M)*1/4JIC(M) 1102166001 L=117 10209060 90° Fitting for power unit 10209153 Arm Lock Pull Ring φ70*φ6 10217447-01...
  • Page 41 4.2 Lifting arm assy.-Front left (10217318) exploded view: Fig.53 Part Description 1102163005 Socket bolt M12*48 10420026 Lock washer φ12 10206006 Flat Washer φ12 1102163001 Moon gear 11217323 Outer arm-Front left 11209244 Middle arm-Front 10201149 Round Head Bolt M8*12 11217334 Inner Arm-Front 4.3 Lifting arm assy.
  • Page 42 4.4 Cylinder (10217056) exploded view: Fig.55 Cylinder parts list Description Item Par # 10209069 O-Ring 10209070 Bleeding Plug 10209071 Support Ring 10209072 Y-Ring 10209073 O-Ring 11209074 Piston 10209075 O-Ring 11217076 Piston Rod 11209077 Fitting for Piston Rod 10209078 Dust Ring 11209079 Head Cap 10209080...

  • Page 43: Test Run

    Illustration of hydraulic valve for power unit Oil return port Relief valve Release valve Throttle Oil outlet valve Handle relief valve Check valve Oil outlet Fig. 56 V. TEST RUN 1. Adjustment of sync cable (See Fig. 57) Use an open spanner to clamp the cable joint, and use a ratchet wrench to tighten the cable nut until the two sync cables are adjusted to a certain tension force and are consistent.
  • Page 44 3. Exhaust air from cylinder(See Fig. 58) This hydraulic system is designed to bleed air by loosening the bleeding plug. Lift the carriages to a height about 1 meter, loosen the bleeding plug, and the air will be bled automatically. Finally tighten the plug after bleeding, and the lift would work stably and smoothly.
  • Page 45 5. Test with a typical vehicle The test should be conducted after the above adjustments have been completed, test running the lift with typical vehicle. Run the lift at low level several times first, ensure that both side safety lock can lock and unlock in synchronization. When there is no other abnormal phenomenon, run the whole process.

  • Page 46: Operation Instructions

    5. Move the vehicle between columns, the curved arm of the lift is front; 6. Move the lifting arms to the vehicle’s lifting point; ATTENTION: Use the carrier adapter provided by the PEAK manufacturer. Swing the lifting arms under the vehicle, lift the vehicle lifting points as recommend by the vehicle manufacturer.

  • Page 47: Maintenance Schedule

    VII. MAINTENANCE SCHEDULE Monthly: 1. Tighten the anchor bolts with to 150 Nm torque force; 2. Check all fittings, bolts and pins to ensure proper connections; 3. Lubricate cable and slider with lubricant; 4. Make a visual inspection of all oil hoses/lines for possible wear or leakage; 5.

  • Page 48: Trouble Shooting

    VIII.TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start button does not work 1. Replace Start button 2. Wiring connections are not in good 2.Repair all wiring connections Motor does not condition 3. Motor burned out 3. Repair or replace motor 4. AC contactor in damage 4.

  • Page 49: Car Lift Safety Tips

    IX. CAR LIFT SAFETY TIPS Put these safety tips in a place where you can always alert the operator. Please reference to the lift manufacturer’s manual for specific information about the lift. 1. Check the lift daily. If the machine breaks down or has damaged parts, do not operate, and use the parts of original equipment to repair.
  • Page 50 PEAK CORPORATION No. 3 Luomu Road,Shishan Town,Nanhai District,Foshan(528225),Guangdong,China Tel:86-757-81102815 81102805 Fax: 86-757-81102809 Email: peak@peaklift.cn http://www.peaklift.cn Manual No.：72221711 Date：2023/08...

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