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ZEF005960301 For Iron and Steel Industry ABSOCODER Converter NCW-3DHPNLC Specifications & Instruction Manual Applicable sensor: CYLNUC cylinder VLS-12.8PRA28 VLS-12.8MHP28 IRS-51.2P...
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CONTENTS INTRODUCTION .......................... i COPYRIGHT ..........................i GENERAL SAFETY RULES ....................... ii REVISION HISTORY ........................iii 1. OVERVIEW ..........................1 1-1. Features ................................1 1-2. Limitations ................................2 2. MODEL SELECTION WHEN ORDERING ................3 3. SPECIFICATIONS ........................5 3-1. Converter Specifications ............................ 5 3-2.
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9. PROFINET COMMUNICATION SETUP ................30 9-1. Procedure Before the Operation ........................30 9-2. Preparation ..............................31 9-3. Set the Network Configuration ......................... 32 9-3-1. Installation of the GSDML file........................32 9-3-2. Creation of the network configuration ....................... 33 9-3-3. Set the topology ............................35 9-4.
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INTRODUCTION Thank you very much for purchasing our product. Before operating this product, be sure to carefully read this manual so that you may fully understand the product, safety instructions and precautions. - Please submit this manual to the operators actually involved in operation. - Please keep this manual in a handy place.
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- Be sure to store the converter in designed temperature and humidity 8. Disposal range, and do not exposed to direct sunlight. - Be sure to consult with NSD when the converter is stored for long CAUTION periods. - Be sure to handle the converter and ABSOCODER sensor as...
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REVISION HISTORY The Document No. appears at the upper right of this manual's cover page. Document No. Date Revision Description ZEF005960300 29, Mar., 2018 1st Edition Japanese document: ZEF005960200 ZEF005960301 12, Nov., 2019 2nd Edition Japanese document: ZEF005960201...
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Professional SP1" developed by Siemens AG, Inc.. For the details of the tool, refer to manual of the "STEP7 V14 Professional SP1". If the configuration tool is needed the definition file (GSDML file), download it from NSD website. 1-1. Features...
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1-2. Limitations Cautions concerning power-off and error occurrence NOTES If the sensor moves while the converter power is OFF or an error is present, it mightn’t detect accurate machine positions thereafter. Be sure to correct the position data using the "current position setting" after turning ON the power supply or clearing the error.
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PROFINET controller. ( PLC, Industrial PC ) PROFINET device Configuration Tool (4) GSDML File (3) Extension sensor cable (2) ABSOCODER sensor In the case of using the NSD special cable No cable CYLNUC Cylinder CYLNUC MarkⅡ Cylinder (SCM,SCJ,SCMJ,SCJJ) Connector type VLS-12.8PRA28 VLS-12.8MHP28...
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Cylinder) MⅡJJ VLS-12.8PRA28 Rod sensor, resolution: 1.5625μm ABSOCODER sensor VLS-12.8MHP28 (Linear type) IRS-51.2P Inrodsensor, resolution: 6.25μm For more details of the ABSOCODER sensor, contact your NSD sales representatives. ◆Extension sensor cable Model Description 4P-S-0144-[L] Standard cable 4P-RBT-0144-[L] Robotic cable 4P-URT-0144-[L]...
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3. SPECIFICATIONS 3-1. Converter Specifications (1) General specification Items Specifications Power supply voltage 24VDC±10% (including ripple) Power consumption 10W or less 20 M-Ohms or more between external DC power terminals and ground Insulation resistance (by 500 VDC insulation resistance tester) Withstand voltage 500 VAC, 60Hz for 1 minute between external DC power terminals and ground 20m/s...
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(3) Communication specification Items Specifications Physical layer Ethernet 10Base-T, 100Base-TX, ISO/IEC 8802-3 Number of communication ports 2 (connector: RJ45) Communication speed Auto-Negotiation(100Mbit/s) Communication format Auto-Negotiation(Full Duplex) Communication cycle Minimum 2 ms time(Update time) RT Class RT Class 1 Conformance class Class B PROFINET version PN2.3...
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4P-S 200m Max. sensor Robotic cable 4P-RBT 100m cable length JKPEV-S cable JKPEV-S (1.25mm ×5P) 200m *For more details, contact your NSD representative. (2) Rod sensor (VLS-12.8PRA28) Items Specifications Model VLS-12.8PRA28-[ ]FA[ ] VLS-12.8PRA28-[ ]LA[ ] Max. detection stroke 1200 mm Absolute detection range 12.8 mm...
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(3) Rod sensor (VLS-12.8MHP28) Items Specifications Model VLS-12.8MHP28-[ ]FA[ ] VLS-12.8MHP28-[ ]LA[ ] Max. detection stroke 1200 mm Absolute detection range 12.8 mm Resolution 1.5625μm(12.8mm/8192) Linearity error Max. 0.15 + [stroke (mm)]/5000 mm Head 6.5 + 0.1 x [ cable length(m)] kg Mass 1 + 0.0048 x [ stroke (mm)] kg Sliding resistance...
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(4) Inrodsensor (IRS-51.2P) Items Specifications IRS-51.2P18 IRS-51.2P30 Model IRS-51.2PA18 IRS-51.2PA30 25.6 to 1024 mm 25.6 to 2048 mm Detection stroke 51.2mm Absolute detection range 6.25μm(51.2mm/8192) Resolution Max. 0.15 + [stroke (mm)] /5000 mm Linearity error 1.3 + 0.0012 x [stroke (mm)] + 0.1 x 3.0 + 0.0033 x [stroke (mm)] + 0.1 x Mass [cable length (m)] kg...
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8-core, 2 pairs without shield + 2 pairs with shield Color Gray Black Heat treatment and Extensible for long Advantage Superior flexibility; ideal for moving place flexible; ideal for distances moving place [Remark] Contact your NSD representative when the extension cable combines different types of cables.
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4. DIMENSIONS 4-1. Converter Dimension Units: mm Mounting hole DIN rail...
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4-2. ABSOCODER Sensor Dimensions (1) CYLNUC Cylinder / CYLNUC MarkⅡ Cylinder Contact your NSD representative for details of the dimension. (2) Rod sensor (VLS-12.8PRA28) ◆VLS-12.8PRA28-[ ]FA[ ] (Flange-mount type) Units: mm ◆VLS-12.8PRA28-[ ]LA[ ] (Base-mount type)
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(3) Rod sensor (VLS-12.8MHP28) ◆VLS-12.8MHP28-[ ]FA[ ] (Flange-mount type) Units: mm ◆VLS-12.8MHP28-[ ]LA[ ] (Base-mount type)
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(4) Inrodsensor (IRS-51.2P) ◆ IRS-51.2P18[ ], IRS-51.2PA18[ ] Units: mm K: Backward limit φC: Mounting dimension of the sensor head One of following values is designated on "K" IRS-51.2P18: -0.05 by the sensor model. IRS-51.2PA18: 33mm, 58.6mm, 84.2mm, 109.8mm -0.02 ◆...
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4-3. Extension Sensor Cable Dimensions (1) 4P-S-0144-[L] / 4P-RBT-0144-[L] / 4P-URT-0144-[L] Units: mm NOTE: [L] is given in terms of meter. (2) 4P-S-4344-[L] / 4P-RBT-4344-[L] / 4P-URT-4344-[L] / 4P-HRT-4344-[L] NOTE: [L] is given in terms of meter. (3) 4P-S-0155-[L] / 4P-RBT-0155-[L] / 4P-URT-0155-[L] NOTE: [L] is given in terms of meter.
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5. CHECKING THE CONTENTS OF THE SHIPPING CASE Open the packing case, and verify that all items are present. When extension sensor cables are ordered, they are packed separately. ① ② ①Converter······································································· 1 unit ②Manual (Simple edition) ···················································· 1 piece...
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6. INSTALLATION 6-1. Converter Installation Conditions and Precautions When installing the converter, the following conditions and precautions should be observed. -Installation Site (1) Avoid sites where the unit is exposed to direct sunlight. (2) The ambient temperature should never exceed a 0 to 55°C range. (3) The ambient humidity should never exceed a 20 to 90% RH range.
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3) When the cable port is exposed, a shielding plate should be installed as shown in the right figure. Contact your NSD representative for details of the installation conditions and precautions for ABSOCODER sensor.
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7. WIRING 7-1. Connection between Converter and ABSOCODER Sensor The maximum extension sensor cable length varies according to the ABSOCODER sensor and cable model being used. For more details refer to “3-2. ABSOCODER Sensor Specifications". -Wiring Precautions (1) The sensor cable should be clamped as shown in the right figure to prevent excessive tension from being applied to the cable connectors.
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7-1-1. Connection configure example of the sensor cable ● In the case of using the NSD special cable ABSOCODER sensor Extension sensor cable Converter With interconnecting cable Without interconnecting cable...
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● In the case of using the commercially available cable (JKPEV-S 1.25mm crimping terminals Please install the crimping Converter terminals by customers JKPEV-S Cable cross section ABSOCODER sensor Commercially available cable NSD special cable Crimping terminal (R1.25-4) Crimping terminal (R1.25-4) Crimping terminal (R1.25-4)
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Please install the connector by customers Converter JKPEV-S Cable cross section ABSOCODER sensor Commercially available cable NSD special cable ABSOCODER sensor JKPEV-S cable NSD special cable Connector pin No. Connector pin No. and wire color Connector pin No.
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7-2. Power Supply Connection The power supply should be connected as described below: ●Power Supply - Choose the power supply capacity which is more than twice the power consumption of the converter. The power consumption of the converter is 10W or less. Over Power +24VDC...
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8. NOMENCLATURE 8-1. Part Identification Monitor LEDs Selection switch of the Monitor LED display contents Power terminal block (M4 screw) Ethernet port 1 (LINK1) (RJ45) MAC address Ethernet port 2 (LINK2) E8:8E:60 (RJ45) xx:xx:xx Axis-1 sensor connector Axis-2 sensor connector...
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8-2. Function and Name of Indicator and Setting Area Contents on the monitor LEDs are described in this section. Data Converter Communication indicator status status indicator indicator Indicator LED color Description Indicates the operation status of NCW-3DHPN. Green / Red Communication Indicates the EtherNet/IP communication status of NCW-3DHPN.
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8-2-1. Contents of the communication status indicator area Explains the overview of the PROFINET communication status indicator area. For more details, refer to “11. TROUBLE SHOOTING”. Indicator Color Light status Description No power Steady Green Normal operation Green/Red Flashing Red A recoverable fault occurs Steady Red An unrecoverable fault occurs...
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8-2-2. Contents of the data indicator area The data indicator content is changed by the display selection switch (DISP SEL). DISP SEL Display content Data Display Axis-1 position data D0-D23 Axis-2 position data D0-D23 Axis-1 preset data D0-D23 Axis-2 preset data D0-D23 Previous axis-1 preset data D0-D23 Previous axis-2 preset data D0-D23 Reserved...
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*5: Ethernet network transmission setting Full LINK1 Reserved Reserved Duplex Mbps Full LINK2 Reserved Reserved Duplex Mbps IP address IP Host address [IP.ADR] 8-bit - 100Mbps light turns ON when it is normal. Lights turn OFF when an error occurs. *6: Sensor circuit control information Indicates the low-order 8-bit information of Output data (Axis-1 control flag and Axis-2 control flag) for Real-Time communication.
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8-2-3. Ethernet port (LINK1/LINK2) Ethernet communication cables are connected to these ports. Ethernet port 1 (LINK1) (RJ45) E8:8E:60 xx:xx:xx Ethernet port 2 (LINK2) (RJ45)
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Indicates procedure before the operation. Start setup Preparation -------- Refer to section 9-2. Download the GSDML file (XML file) from NSD web site. URL: www.nsdcorp.co.jp -------- Refer to section 9-3. Set the network configuration Set the network configuration of NCW-3DHPN.
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Professional SP1" developed by Siemens AG, Inc.. For the details of the tool, refer to manual of the "STEP7 V14 Professional SP1". ●Preparation of GDSML file If the configuration tool is needed the definition file (GSDML file), download it from NSD website. URL: www.nsdcorp.co.jp File name: GSDML-V***-NSD_Corporation-NCW3D_PN-******** ●Hardware Setup...
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9-3. Set the Network Configuration Set the network configuration of the converter after installing the GSDML file to the configuration tool. 9-3-1. Installation of the GSDML file Install the GSDML file of the converter to the configuration tool. In the "Options" menu of the configuration tool, select the "Manage general station description files (GSD)" command.
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9-3-2. Creation of the network configuration Select the GSDML file of the product which configures the network from "Hardware Catalog" after installing the GSDML file. The GSDML file is stored in the following folders by each category. PLC ····························· Controllers Switching hub ················...
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Set the network configuration of the PLC and switching hub. 1. Select the PLC interface (indicated by green rectangle). Interface 2. Drag the PLC interface to the switching hub interface to connect. A line appears when dragging. 3. PROFINET IO-System is configured between PLC and switching hub after releasing the drag. 4.
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9-3-3. Set the topology Sets the network topology. Display the Topology view from main screen. Set the topology by following the actual network configuration. The setting method is the same as the network configuration in "9-3-2".
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9-4. Set NameOfStation (Device Name) The PROFINET configuration is needed setting each device name which is called "NamaOfStation". The device name is previously set as a default name to the GSDML file. Thus, the default name is displayed on the configuration tool. The configuration tool automatically adjusts the device name if the same product name exists on the network.
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(4) Check the box on "Generate PROFINET device name automatically" when using the default name. Remove the check-mark, and input a new device name on the "PROFINET device name" when changing the device name. (5) Set the device name to the converter. Right click on the converter image, and click "Assign device name".
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(6) "Assign PROFINET device name" window is appears on the screen. Click "Update list" button. The devices which can be changed the name are listed. (7) Select the converter whose device name is changed, and click the "Assign name" button. The device name is changed to the name which is set in procedure (4).
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9-5. Set the IP Address IP address for each device is automatically allocated. IP address of the converter can be changed in the following window when it needs to change. (1) In the "Device view" tab, display "IP protocol" from "General ->PROFINET Interface->Ethernet Address". (2) Change the value of "IP address".
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9-6. Set the Communication Cycle Sets the communication cycle between the PLC and converter. A default value of the communication cycle is set to "2ms (minimum value)". Change the communication cycle in the following window if it needed to change. (1) In the "Device view"...
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9-7. Set Sensor Parameter of NCW-3DHPN Before NCW-3DHPN is used, parameters must be configured. The parameter value set at configuration tool is written to NCW-3DHPN when the communication is established for PROFINET. Note The sensor parameter can be also set from the WRREC of the PLC function. However, a value is change to it set by the configuration tool when communication is reestablished (relinking-up or restarting the power supply).
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9-7-2. Sensor parameters setting procedure Setting procedures of the sensor parameter is indicated below. (1) Select "Device view->Device overview". (2) Right-click "Parameter Access Point", and click "Properties". (3) Set the sensor parameter. Set the parameter when displaying "Module Parameters". (3) 1-axis sensor parameter (3) 2-axis sensor parameter...
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9-8. Create of the NCW-3DHPN Tag Table Create I/O data tag in "Default tag table" in order to use I/O data of NCW-3DHPN in the PLC sequence program. The I/O data tag is created for axis-1 and axis-2; however, a tag of unused axis doesn't need to create. Indicates procedures of the I/O data tag.
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(4) Set the data tag address. On "Operand identifier", "I" indicates the input of the I/O data, and "O" is the output. For more details, refer to the "9-8-1. I/O data format". For each address of the I/O data, check I Address and Q Address in "Device view->Device overview". (5) Create a data tag for either axis-1 or axis-2 by repeating the procedure (2) to (4).
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9-8-1. I/O data format Indicates the I/O data format of NCW-3DHPN. (1) Output (Controller -> Device) Data Format (Size: 16-byte) Offset Address Data Format (Byte) Data type Name Description WORD Axis-1 Control Axis-1 Control Flags Description Reserved ERRCLR (Error Clear Command) Clears an error that is monitored from Axis-1 Status.
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(2) Input (Device -> Controller) Data Format (Size: 28-byte) Offset Address Data Format (Byte) Data type Name Description DWORD System Status NCW-3DHPN Diagnosis Status Description NRDY (Internal Error) Indicates that an internal error of NCW-3DHPN occurred. The hardware might have malfunction if the converter doesn't operate normally after restarting the power supply.
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Offset Address Data Format (Byte) Data type Name Description WORD Axis-1 Control Axis-1 Control Flag Answerback Answerback Description Reserved ERRCLR (Error Clear) Answerback 0: ”ERRCLR” failed. 1: ”ERRCLR” succeeded PRESET Answerback 0: "PRESET" failed 1: "PRESET" succeeded. Reserved 8-15 UDINT Axis-2 Position Axis-2 Position data Shows the Axis-2 Position data.
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(3) Preset procedure Indicates PRESET procedure of the position data which is using the I/O communication data (Output). Preset Value Preset Value 100ms or more 1-cycle or more PRESET 1-cycle or more (Control Flag bit-7) 2-cycle or less Position Data Old Position data PRESET Position data PRESET Answerback...
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9-9. Download the Device Description File Download the device description file to the PLC. (1) Select the device, and Right-click. Select "Compile->Hardware and Software (only changes)" (2) Reselect the device and right-click after the compile is completed. Select "Download to device->Hardware and Software (only changes) ", and download to the PLC.
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(3) The following window is displayed after the download. Search the PLC which is downloaded by clicking “Start search” button. (4) Select target PLC, and click “Load” button. “Download” is executed. Downloadable PLCs are displayed after searching the device.
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9-10. Confirm Position Data of NCW-3DHPN (1) Click "Go online" when PLC is RUN mode. (2) "Default tag table" is displayed by selecting "PLC->PLC Tag->Default tag table". (3) Current I/O data are displayed on "Monitor value" when clicking "Monitor" button. Current I/O data are displayed.
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Verify that the sensor cable connector is There should be no looseness. plugged in all the way. Verify that the LAN cable connector is plugged There should be no looseness. in all the way. *1: For CYLNUC Cylinder and CYLNUC MarkⅡ Cylinder, contact your NSD representative.
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11. TROUBLE SHOOTING Explains each error which is detected by NCW-3DHPN. 11-1.Check Methods during an Error Is Occurred Error details can be checked by the indicator light status of NCW-3DHPN. More over, the error details can be checked by following method with using configuration tool "STEP7 V14 Professional SP1"...
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11-3. NCW-3DHPN Indicator 11-3-1. Status indicator (MS/NS) Error contents can be checked by lighting status of the status indicator (MS/NS) when an error occurs. Check the contents and take appropriate measures. Light status Name Cause and Countermeasure Normal operation Indicates that it is in the normal communication. Green Green Flashing...
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11-3-2. Link status indicator (L/A1・L/A2) The Link Status indicator (L/A1, L/A2) indicates communication state. L/A1: the Ethernet port 1 state. Indicates L/A2: the Ethernet port 2 state. Indicates Light status Name Cause and Countermeasure L/A1, L/A2 No link Indicates Link is not established. Link Indicates Link is established.
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11-4. Device Reset The following parameter of NCW-3DHPN can be reset (factory setting) by using a configuration tool if PROFINET communication is available. A memory error (ME) which is occurred on NCW-3DHPN will be cleared if reset (factory setting) is done. Parameter Description - NameOfStation...
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12. STORE OF MAINTENANCE INFORMATION NCW-3DHPN can store maintenance information. The maintenance information should be store if it is required. Stored information can be checked when doing periodic maintenance NCW-3DHPN or having an error. For more details, refer to "APPENDIX 1-2. Info Maintenance" and "APPENDIX 2. I&M DATA". Name Data Type Description...
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13. ABSOCODER SENSOR CHECK LIST 13-1. CYLNUC Cylinder ●Applicable ABSOCODER sensor models SCM, SCJ, SCMJ, SCJJ, SCHH, SCAH, CSAH ● Connection configuration ABSOCODER sensor Converter Extension sensor cable Commercially available cable JKPEV-S (1.25mm2×5P) ● Connector appearance and pin position View View View A, A1, B1...
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◆SCAH, SCHH Check position Standard coil resistance [Ω] A, A1, A2, A3, B1 Signal Cylinder bore size, shown in ( ) are rod diameter names Wiring Wiring Wire No. Wiring φ40 φ50 φ63 φ80 φ100 Pin No. Pin No. color color (pair) color...
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Extension sensor cable resistance value The resistance value of the NSD special cable is 0.2Ω/m (loop resistance). The resistance value of the JKPEV-S cable is 0.034Ω/m (loop resistance). Consider resistance variations due to temperature, which, relative to the standard temperature C), increases 0.4% when the temperature rises 1...
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Extension sensor cable resistance value The resistance value of the NSD special cable is 0.2Ω/m (loop resistance). The resistance value of the JKPEV-S cable is 0.034Ω/m (loop resistance). Consider resistance variations due to temperature, which, relative to the standard temperature C), increases 0.4% when the temperature rises 1...
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Extension sensor cable resistance value The resistance value of the NSD special cable is 0.2Ω/m (loop resistance). The resistance value of the JKPEV-S cable is 0.034Ω/m (loop resistance). Consider resistance variations due to temperature, which, relative to the standard temperature C), increases 0.4% when the temperature rises 1...
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14. CE MARKING This product conforms to the EMC Directive. 14-1. EMC Directives It is necessary to do CE marking in the customer’s responsibility in the state of a final product. Confirm EMC compliance of the machine and the entire device by customer because EMC changes configuration of the control panel, wiring, and layout.
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14-4. Restrictions ●Sensor cable If a 30m or longer sensor cable is to be used, pass the sensor cable through a metal duct or cover the sensor cable with the shielded zippertubing and ground the tube shield. Zippertubing Model Manufacturer ZIPPERTUBING (JAPAN), LTD.
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APPENDIX 1. RECORD DATA The record data used in NCW-3DHPN is written in the GSDML file. APPENDIX 1-1. Sensor Parameter NCW-3DHPN has following sensor parameters. Access Data Index Name Description Read Write Type 0x1000 Axis-1 Sensor Parameter ○ ○ BYTE Bit0 …...
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APPENDIX 1-2. Product Operation & Error History The cumulative energization time, operation, and error history of NCW-3DHPN can be checked. Access Data Index Name Description Read Write Type Power Distribution Time 0x3000 ○ UDINT Indicates the cumulative energization time of NCW-3DHPN. (Unit: sec) Event Log 0x3100...
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●History Message Lists History message code (Hex) History message Message details 0x00000001 Power ON The power was applied. 0x00000002 Power FAIL Low power supply was detected. 0x00000020 LINK1 Port is LinkUP LINK1 Port was Linked up. 0x00000021 LINK1 Port is LinkDOWN LINK1 Port was Linked down 0x00000022 LINK2 Port is LinkUP...
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APPENDIX 1-3. Interface Parameter Indicates the current communication parameter of NCW-3DHPN. Access Data Index Name Description Read Write Type NameOfStation 0x7000 ○ STRING NameOfStation of device (Max. 240 [240] -octet) IP Address 0x7001 ○ BYTE IP Address of device MAC Address MAC Address 0x7002 ○...
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APPENDIX 2. I&M DATA (Identification & Maintenance Data) I &M data indicates the product and maintenance information. These are stored in the nonvolatile memory. Access I&M I&M data Description Read Write VENDER_ID NSD_Corp “0x0417” ORDER_ID Model code of product “NCW-3DHPNLC” SERIAL_NUMBER Serial number of product HARDWARE_REVISION...
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APPENDIX 3. ALARM DATA The alarm data used in NCW-3DHPN is written in GSDML file. The text is displayed on the configuration tool when an alarm occurs. AlarmType Text display Description Process Axis-1 SSE Axis-1 sensor error (Disconnected Sensor Error) was detected. Axis-1 DE Axis-1 sensor error (Sensor Data Error) was detected.
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