SPX FLOW Power Team PB102-1 Parts List And Operating Instructions
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SPX FLOW Power Team PB102-1 Parts List And Operating Instructions

Battery powered hydraulic pump
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SPX Hydraulic Technologies
5885 11th Street
Rockford, IL 61109-3699 USA
powerteam.com
© SPX FLOW, Inc.
Tech Services: (800) 477-8326
Fax: (800) 765-8326
Order Entry: (800) 541-1418
Fax: (800) 288-7031
BATTERY POWERED
HYDRAULIC PUMP
Parts List and Operating Instructions for:
PB102-0
PB102-1
PB102-2
PB102A
PB102A-0
PB102A-1
PB102A-2
1
PB102
PB102P
PB102-CP
PB102P-0
PB102P-1
PB102P-2
PB102R
PB102R-0
PB102R-1
PB102R-2
Form No. 1001044
Rev. 2
Jan. 25, 2019
PB104
PB104-0
PB104-1
PB104-2

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Summary of Contents for SPX FLOW Power Team PB102-1

  • Page 1 Fax: (800) 765-8326 PB102A PB102R PB104-2 Rockford, IL 61109-3699 USA Order Entry: (800) 541-1418 PB102A-0 PB102R-0 powerteam.com Fax: (800) 288-7031 PB102A-1 PB102R-1 PB102A-2 PB102R-2 BATTERY POWERED HYDRAULIC PUMP Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 2: Table Of Contents

    PB10 Series Hydrulic Pump 65187-18 (Pump Sub-assembly, Electric 18VDC) 350622 (Valve, Manual, 2-Position 2-Way) 420558 (Valve, Manual, 3-Position 4-Way) 350623 (Body, Valve Pressure Regulator) 350720 (Manifold Assembly) 3001123 (Manifold Assembly) Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 3 Table of contents continued ELECTRICAL SCHEMATIC HYDRAULIC SCHEMATIC POWER TEAM FACILITIES & CONTACT MILWAUKEE ELECTRIC TOOL CORPORATION CONTACT EC DECLARATION OF CONFORMITY Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 4: Safety Symbols And Definitions

    Disconnect the battery from the pump and relieve pressure before opening any connections in the system. • The guide cannot cover every hazard or situation so always do the job with SAFETY FIRST. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 5: General

    Avoid slipping or falling by cleaning up any oil spills. • Avoid back injury by always lifting equipment carefully. • It is strongly recommended to view the Power Team Hydraulic Safety video tape before using hydraulic equipment. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 6: Power Supply

    Hose deterioration due to corrosive materials can result in personal injury. Consult the manufacturer before painting a hose. Never paint a coupler. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 7: Pump

    Hydraulic fluids • Properly dispose of all fluids, components, and assemblies at the end of their useful life. • Hydraulic fluid should be compatible with all hydraulic components. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 8: Description

    * Models designated with (-0) do not include battery charger. ** Models designated with (-2) include a 220-240V battery charger. Pictured: PB102R Valve control lever Battery Pack Start button Oil Bladder Fill Port Pressure regulator adjustment knob Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 9 Charging will begin when first pack is fully charged. * Items only on multi voltage charger models Flashing red/green: Damaged or faulty battery pack ** When charging M12 & M18 packs simultaneously Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 10: Setup Instructions

    D. Replace filler cap. IMPORTANT: Tighten filler cap ONLY 1/2 - 1 turn (MAX) after O-ring contacts sealing surfaces. Overtightening can cause pump damage on bladder equipped pumps. B. - C. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 11: Hydraulic Lines And Fittings

    D. To remove the battery from the pump unit press the release buttons on the sides of the battery. E. Slide the battery out of the pump unit as shown. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 12 Setup Instructions continued Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 13: Bleeding The System

    This type of cylinder or ram should be bled when positioned upside down or lying on its side with the port facing upward. System with a single acting cylinder System with a double-acting cylinder Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 14: Pump Operation

    C. Secure the connection by threading (rotating clockwise) the cable fitting into the pump unit fitting. D. To activate the pump unit press and hold the start button, release the start button and the pump unit will stop running. Alignment Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 15 Pump Operation continued Alignment Groove Start Button Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 16: Lifting Or Lowering A Load With A Hydraulic Cylinder

    B. The use of blocking and cribbing is recommended to help prevent a falling load. C. The use of a load lowering or metering valve is recommended in addition to the correct directional control valve to help prevent a falling load. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 17: Directional Control Valve Options

    To prevent sudden, uncontrolled descent of a load as it is being lowered, use Load Lowering Valve (No. 9596) or Counter Balance Valve (No. 9720) in conjunction with the 4-way manual valve in your application Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 18: Position, 2-Way Manual Valve

    HOLD pressure. D. To retract the cylinder, turn the valve control handle clockwise (CW) slowly, (See Figure 3) Valve control lever Port Figure 2 Figure 3 Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 19: Position, 4-Way Manual Valve

    NOTE: Non “posi-check” valves will momentarily lose pressure when shifting to HOLD position. E. Retract the cylinder by shifting the valve control lever to the RETRACT (Port B) position. F. Activate the pump unit if using double-acting cylinders. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 20 DOUBLE-ACTING CYLINDER(S) IN THE CIRCUIT CONTROLLED BY A PUMP-MOUNTED VALVE CONTROLLED BY A PUMP-MOUNTED VALVE Other valves are available. Consult your dealer, catalog or valve operating instructions for details of operation. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 21: Adjusting The Pressure Regulating Controls

    (B). Shut off the pump. IMPORTANT: The pressure range is from 1,000 to 10,000 PSI (70 to 700 BAR) depending on the pump model. Figure 6 Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 22: Preventive Maintenance

    IMPORTANT: Tighten filler cap ONLY 1/2 - 1 turn (MAX) after O-ring contacts sealing surfaces. Overtightening can cause pump damage on bladder equipped pumps. NOTE: For more complete instructions, reference “Checking Hydraulic Fluid and Filling the Bladder” under SETUP INSTRUCTIONS. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 23: Maintenance Cleaning

    Watch for leaking fluid and follow it back to its source. Never use your hand or other body parts to check for a possible leak. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 24 4. Hydraulic fluid is of a higher viscous. viscosity than necessary. Change to a lighter fluid. 5. Bladder capacity is too 5. Use smaller cylinder(s). small for the size of cylinder(s) used. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 25 Authorized Hydraulic Service Center. 5. Inadequate power supply. 5. Refer to “Pump Operation” section. 6. Leaking control valve or 6. Contact a Power Team defective pump. Authorized Hydraulic Service Center. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 26 Pump delivers excess oil 1. Faulty pressure gauge. 1. Calibrate gauge. pressure. 2. Relief valve not properly 2. Contact a Power Team set. Authorized Hydraulic Service Center. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 27: Parts List

    PARTS LIST PB10 Series Hydraulic Pump 240 VAC CHARGER 120 VAC CHARGER MOUNTS FROM INSIDE HOUSING MOUNTS THRU FROM INSIDE HOUSING 7 4X 4 2X 1 2X Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 28: Pb102A-2

    MANIFOLD ASSEMBLY (USED ON PB102A) 3001123 MANIFOLD ASSEMBLY (USED ON PB102-CP) 420607 PLATE, BASE 420643 BLADDER 1000413 LABEL, WEEE (WHEELIE BIN) 1001026 DECAL, PLAS SAFE INST US RECT 4.90IN Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 29 CAPACITOR, 0.068 MICRO FARAD CLASS X2 3000989 REMOTE PUMP HAND SWITCH ASSEMBLY (INCLUDED WITH PB102P) 2009646 CHARGER, LI-ION BATTERY 120VAC (USED WITH PB10XX-1 MODELS) 2009647 CHARGER, LI-ION BATTERY 240VAC (USED WITH PB10XX-2 MODELS) Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 30: 65187-18 (Pump Sub-Assembly, Electric 18Vdc)

    Parts List continued 65187-18 (Pump Sub-assembly, electric 18VDC) SECTION A-A DETAIL F SECTION B-B SECTION C-C Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 31 Parts List continued SECTION D-D MOTOR END VIEW Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 32 SCREW, SHC 10-24 X 1.250 251040 PIN, DOWEL .13 X .25 251061 PIN, DOWEL .06 X .38 251062 PISTON 5/32 DIA. 251063 O-RING (-027) 1.301ID X 0.070 NITRILE 70 251064 SEAT, REPLACEABLE Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 33 SET, GEROTOR 420616 BODY, AUTO. VALVE 420617 BODY, HIGH PRESSURE PISTON 421297-18-G MOTOR, E 0.19HP 18V 2T 3.19 7000RPM 2009663 PLATE, PUMP END 2009972 PIN, ROLL 0.156x0.555IN ST BOX Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 34: 350622 (Valve, Manual, 2-Position 2-Way)

    FITTING, PLUG 3/8 NPTF W/SEALANT 10909 FITTING, PLUG - 3/8 NPTF M FLUSH 251279 FITTING, PLUG 1/8 PTF 10556 SCREW, 1/4-20 SET LOCK 251512 DECAL, TELEPHONE INFORMATION 251472 DECAL, WARNING Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 35: 420558 (Valve, Manual, 3-Position 4-Way)

    Parts List continued 420558 (Valve, Manual 3-Position, 4-Way) 22 6X 10 2X Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 36 24570 SHEAR SEAL 251128 BUSHING, OUTLET CHECK 251279 FITTING, PLUG 1/8 PTF 251512 DECAL, TELEPHONE INFORMATION 25821 COVER, VALVE - MACHINED 32070 STEM 32071 ROTOR 64374 BODY, VALVE Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 37: 350623 (Body, Valve Pressure Regulator)

    Parts List continued 350623 (Body, Valve pressure Regulator) Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...
  • Page 38 SCREW, HOL LCK 7/16-20 X 0.25 21305 CAP, VALVE 21306 GUIDE, SPRING 215683 Regulator Locking Nut 350625 GUIDE, BALL 58350 BODY, VALVE PRESSURE REGULATOR T1-1019-01 PLUG, 1/8-27 NPT FLUSH PLUMBING Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 39: 350720 (Manifold Assembly)

    FITTING, PLUG - 3/8 NPTF M FLUSH 11127 FITTING, PLUG 3/8 NPTF W/SEALANT 14972 FITTING, PLUG - 1/4 PTF FLUSH 251279 FITTING, PLUG 1/8 PTF 251512 DECAL, TELEPHONE INFORMATION 58349 BODY, MANIFOLD Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 40: 3001123 (Manifold Assembly)

    FITTING, PLUG - 3/8 NPTF M FLUSH 11127 FITTING, PLUG 3/8 NPTF W/SEALANT 207908 FITTING, PLUG 1-5/16-12 ORB 251512 DECAL, TELEPHONE INFORMATION 2010235 BODY, MANIFOLD 2010291 BODY, VALVE T1-1019-01 PLUG, 1/8-27 NPT FLUSH PLUMBING Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 41: Electrical Schematic

    ELECTRICAL SCHEMATIC L1 (+) BLUE (+) L2 (-) CAPACITOR DIODE 30 AMP FUSE INPUT OUTPUT AUTO RESET CONNECTOR OPTIONAL REMOTE Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 42: Hydraulic Schematic

    MAX. PRESSURE SAFETY RELIEF VALVE 10,400 PSI. SUPER CHARGE OPTIONAL RELIEF VALVE EXTERNAL PSI REGULATOR 150 PSI. 9,800 PSI. AUTO. VALVE TO VALVE LOW PRESSURE UNLOADING VALVE 425 PSI. Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 43: Power Team Facilities & Contact

    POWER TEAM FACILITIES & CONTACT www.spxflow.com SPX Flow Powerteam Customer Service: (800) 541-1418 MILWAUKEE TOOL CORPORATION CONTACT www.milwaukeetool.com Milwaukee Tool Customer Service: (800) 729-3878 Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

  • Page 44: Ec Declaration Of Conformity

    European Community Directive(s) and Standard(s) as per the currently valid revision. SPX Hydraulic Technologies is certified and registered to ISO 9001: 2015. The Netherlands January 16 , 2019 ------------------------------------------ Andreas J. Klemm, PhD Form No. 1001044 © SPX FLOW, Inc. Rev. 2 Jan. 25, 2019...

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