Hydac CTU 1 3 Series Operating Instructions Manual
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Hydac CTU 1 3 Series Operating Instructions Manual

Hydac CTU 1 3 Series Operating Instructions Manual

Contamination test unit
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ContaminationTest Unit
CTU 1x3x
EN
CTU 1x4x
Operating instructions
4093420g / 2024-11

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Summary of Contents for Hydac CTU 1 3 Series

  • Page 1 ContaminationTest Unit CTU 1x3x CTU 1x4x Operating instructions 4093420g / 2024-11...
  • Page 2 © 2024 HYDAC Filter Systems GmbH. All rights reserved. ® All product names used may be trademarks or registered trademarks of HYDAC or the particular owner. This manual was prepared to the best of our knowledge. Nevertheless and despite the greatest care, it cannot be excluded that mistakes could have crept in.

  • Page 3: Table Of Contents

    CONTENTS Contents General ................................Target group of the manual........................Illustrations in the manual ........................1.2.1 Depiction of warning signs ....................... 1.2.2 Representation of requirements ....................1.2.3 Representation of procedural instructions................1.2.4 Representation of intermediate results/results ................. 1.2.5 Supplementary symbols ......................Warranty..............................

  • Page 4: Fig. 28 Variant F

    CONTENTS Operation ................................. Switching the extraction device on / off....................Opening / closing protective screen ...................... Selecting the operating methods......................6.3.1 Performing spray extraction ..................... 6.3.2 Carrying out air extraction ......................6.3.3 Carrying out the internal flushing ..................... 6.3.4 Preparing ultrasonic extraction (optional)................. 6.3.4.1 Performing ultrasonic extraction................
  • Page 5 CONTENTS 8.16 Changing pen with hose........................8.17 Checking pen for earth connection ....................... Decommissioning/Disposal..........................Temporary shutdown ..........................Permanent shutdown ..........................Disposal/Recycling..........................10. Annex................................10.1 Finding spare parts/accessories ......................10.1.1 Finding accessories ......................... 10.2 Contacting Customer Service ....................... 10.3 Declaration of conformity ........................Glossary................................

  • Page 6: General

    1. GENERAL General 54043196243574411 Before you use this product for the first time, read this manual at least up to the chapter "Operation". If you would like to carry out maintenance or troubleshooting, you can find the procedure in the respective chapters.
  • Page 7 1. GENERAL Warnings visually highlighted in boxes Warnings visually highlighted in boxes provide the following information in connection with a hazard: DANGER High electrical voltages Life-threatening injury or death! Disconnect the system from the power supply and secure it against being switched back on again. Warning level Type and source of the hazard How high is the risk potential?

  • Page 8: Representation Of Requirements

    1. GENERAL Warning level What this means for you Warns of dangers for people with a high risk potential. DANGER Failure to observe this warning is highly likely to result in serious injury or even death. Warns of dangers for people with a medium risk potential. WARNING Failure to observe this warning may result in serious injury or even death.

  • Page 9: Supplementary Symbols

    For the warranty provided by us, please refer to our terms of delivery. They are made available to you at the conclusion of the contract at the latest. They can also be found at www.hydac.com -> General Terms and Conditions.

  • Page 10: Safety Information

    2. SAFETY INFORMATION Safety information 54043195680096651 This section gives you important information on the safe handling and use of your product. Intended use 9007204696986251 The ContaminationTest Unit CTUis an extraction device designed to analyse the technical cleanliness of components and systems in accordance with guideline VDA 19 (ISO 16232 or ISO 18413).

  • Page 11: Personnel Qualifications

    2. SAFETY INFORMATION Occupational health and safety ● Creation of own risk assessment and implementation of required measures The owner must determine in their own risk assessment the sources of danger arising from the product being used in their machine or system. On this basis, the owner must independently define appropriate measures for safety of the machine or system and must put together the documentation of their product accordingly.

  • Page 12: General Safety Instructions

    2. SAFETY INFORMATION General safety instructions 9007204697736459 We develop our products in accordance with the latest technological developments. Nevertheless, it is impossible to design products in a way that eliminates all residual risks. An overview of the potential sources of danger is provided below. 2.4.1 Dangers during the life cycle 9007204697851275...
  • Page 13 2. SAFETY INFORMATION NOTICE Exceeding the permissible load capacity / payload The extraction room will be damaged u Observe the permissible load capacity / payload of the test specimen with uniform surface load, no point loading. The dangers arising during start-up / operation are mainly caused by the test fluid used. Observe the chapter on the test fluid you are using.

  • Page 14: Safety Signs / Pictograms

    2. SAFETY INFORMATION Only for variant EA in the air extraction operating method DANGER Aerosol formation in the extraction room due to air extraction with solvent cleaner as test fluid Risk of explosion u Do not carry out air extraction on test specimens that have previously been rinsed with solvent cleaner as a test fluid.
  • Page 15 2. SAFETY INFORMATION Fire, naked flames and smoking prohibited Warning signs used These marks can be found for all safety and warning instructions in this manual which indicate particular dangers to persons, property or the environment. Danger point warning Warning about dangerous electrical voltage Signs used for giving orders These symbols can be found for all safety and warning instructions in this manual which indicate particular dangers to persons, property or the environment.
  • Page 16 2. SAFETY INFORMATION Used GHS symbols These symbols can be found for all safety and warning instructions in this manual which indicate particular dangers to persons, property or the environment. Hazardous to the environment Others symbols used These marks can be found for all safety and warning instructions in this manual which indicate a particular danger to persons, property or the environment.

  • Page 17: Overview Of Signs

    2. SAFETY INFORMATION Overview of signs 36028797185629707 This chapter contains information on the positioning of the safety signs / pictograms on the extraction device. If safety signs / pictograms are damaged or no longer recognisable / legible, replace them with new ones immediately.

  • Page 18: Shutdown In An Emergency (Emergency Stop)

    2. SAFETY INFORMATION Required protective equipment – an overview Eye protection Protective gloves Safety boots Additional protective measures ● Observe the notices relating to personal protection equipment in the safety data sheets for the test fluid. Shutdown in an emergency (EMERGENCY STOP) 71145099 In an emergency, disconnect the extraction device and any modules from the electrical supply system.

  • Page 19: Product And Technical Specifications

    Here you will find the scope of supply for the product. ● Check the packaging and the product for damage. Report any damage in transit to the forwarding agent or the HYDAC department in charge. ● Check the scope of supply for completeness.

  • Page 20: Technical Data

    3. PRODUCT AND TECHNICAL SPECIFICATIONS Technical data 45035996491008651 If you are aware of the technical data of the product, you will be able to use it optimally. This chapter provides the technical data of the product: Depending on the size and design, the CTU has different technical data. Unit dimensions, CTU10xx Height = 1800 mm Width = 1000 mm...

  • Page 21: Achievable Blank Values

    3. PRODUCT AND TECHNICAL SPECIFICATIONS Required compressed air supply 6.5 … 10 bar Required compressed air volume ≈ 60 l/min Compressed air condition Dry and clean Required compressed air purity ≤ 5 µm Pressure control range 0.7 … 6 bar Intended service life of the machine If the service and maintenance intervals are followed, the intended service life of the machine is not limited further.

  • Page 22: Decoding The Type Label

    Decoding the type label 45035996344003467 Details for identifying the product are found on the name plates on the product as well as their compo- nents. Always mention the part number and the serial number when contacting HYDAC. Fig. 2: Decoding the type label Item ->...

  • Page 23: Model Code

    3. PRODUCT AND TECHNICAL SPECIFICATIONS 3.3.1 Model code 45035996650986891 The model code is composed of the following: CTU 1 0 3 0 - M - Z - Z / - Type CTU = ContaminationTest Unit Series 1000 series Size (height x width x depth) Analysis chamber dimensions 300 x 800 x 400 mm Analysis chamber dimensions 550 x 800 x 650 mm Version...

  • Page 24: Unit Dimensions

    3. PRODUCT AND TECHNICAL SPECIFICATIONS Unit dimensions 27021597833463947 Depending on the model, the ContaminationTest Unit has different external dimensions, as well as different dimensions of the extraction room The ContaminationTest Unit has the following external dimensions: Fig. 4: Extraction device dimensions CTU10xx 1170 1290 1500 ≈ 1700...

  • Page 25: Components / Operating Elements

    3. PRODUCT AND TECHNICAL SPECIFICATIONS Components / operating elements 27021597916192011 The extraction device is equipped with the following operating controls / components: Fig. 6: Components / operating elements (example: CTU1200) 25 / 84 4093420g / 2024-11...

  • Page 26: Control Panel

    3. PRODUCT AND TECHNICAL SPECIFICATIONS Extraction box with protective screen Connection for spray extraction / interior flushing Interventions with protective gloves Control cabinet with PC Monitor Cable gland USB-A connection for the keyboard Keyboard with touchpad (chassis only CTU 12xx) Side panel Sliding handle Control panel, for details, see ▶Sec. 3.5.1 "Control panel"...

  • Page 27: Transporting / Moving / Storing

    4. TRANSPORTING / MOVING / STORING Transporting / moving / storing 36028797087639435 You will find the respective notice on the prevention of damage to the product during transport or storage in this chapter. Move the extraction device by pulling or pushing the handle. Fig. 8: Move extraction device Proceed as follows to transport / store the extraction device: 1.

  • Page 28: Transporting With Forklift Truck

    4. TRANSPORTING / MOVING / STORING Transporting with forklift truck 36028797123752075 The extraction device is shipped from the factory in a wooden crate with the appropriate securing devices. Pack the system in this wooden crate for further transport. Alternatively, place the system on a sufficiently large pallet using a forklift truck.

  • Page 29: Setting Up/Assembling/Commissioning

    5. SETTING UP/ASSEMBLING/COMMISSIONING Setting up/assembling/commissioning 54043195598680203 An optimally assembled and installed product ensures a safe and continuous operation. Setting up extraction device 36028797089228939 To set up the extraction device, observe the following points: ● When using solvent cleaner as a test fluid, ensure that the working environment is adequately venti- lated;...

  • Page 30: Connecting Extraction

    5. SETTING UP/ASSEMBLING/COMMISSIONING CAUTION Solvent cleaner as test fluid Health hazard u Observe all instructions when handling the test fluid. Details can be found in the safety data sheet of the test fluid. u Wear your personal protective equipment. Details can be found in the safety data sheet of the test fluid.

  • Page 31: Connecting Compressed Air Connection

    5. SETTING UP/ASSEMBLING/COMMISSIONING A partial flow of the extraction at connection (E1) is used for extraction in the extraction room. Extraction in the extraction room takes place via the connection (E2). Fig. 14: Extraction extraction room Connecting compressed air connection 27021597834479883 The extraction device requires a compressed air connection for operation.

  • Page 32: Fig. 15 Measuring Resistors In Terminal Strip X2

    5. SETTING UP/ASSEMBLING/COMMISSIONING DANGER Danger – electrical voltage Danger of fatal injury u Work involving the electrical supply is only allowed to be undertaken by a properly trained, certified electrician. u Disconnect the power plug or ensure that the unit is de-energised before carrying out any work. Before start-up, check the measuring resistors R1 / R2 / R3 / R4 on the X2 terminal strip according to the following illustration: Fig. 15: Measuring resistors in terminal strip X2...

  • Page 33: Mounting / Connecting Components

    5. SETTING UP/ASSEMBLING/COMMISSIONING 5.4.2 Mounting / connecting components 27021597834780939 This chapter contains installation instructions and information on how to connect all the associated compo- nents to the extraction device. 1. Place the monitor on the housing of the extraction device. 2.

  • Page 34: Commissioning

    5. SETTING UP/ASSEMBLING/COMMISSIONING Depending on the setting, spray extraction is controlled via the foot switch. The socket for the foot switch is located at the bottom right of the control panel. Insert the plug into the socket and secure the plug by tightening the adapter.

  • Page 35: Operation

    6. OPERATION Operation 54043195597807115 The various operating methods with the different parameters are selected in the user interface, and started via the release in the user interface or via the foot switch, depending on the setting. Set the required volume of test fluid for sampling in the user interface. The volume is monitored by a flow rate meter.

  • Page 36: Opening / Closing Protective Screen

    6. OPERATION Opening / closing protective screen 27021597834430731 Close all seals of the protective screen during each extraction to prevent test fluid or aerosols from escaping. CAUTION Protective screen falls or slips out of the hand Crushing hazard u Hold the protective screen firmly with both hands and close it slowly. Depending on the model, the design of the protective screen with protective screen locks may differ.

  • Page 37: Performing Spray Extraction

    6. OPERATION WARNING Static charging of components Discharge / explosion u Only use hoses / plastic pipes with suitable conductivity. u Earth the test specimen if it is placed on an insulating support. CAUTION Solvent cleaner as test fluid Health hazard due to splashing test fluid or aerosols. u Ensure that the extraction room is closed during operation.

  • Page 38: Carrying Out Air Extraction

    6. OPERATION Fig. 21: Extraction room with grating Fig. 22: Extraction room with basket holder The dimensions of the hook-in basket are 220 x 110 x 40 mm. Mesh width = 4 mm. 6.3.2 Carrying out air extraction 18014398911416075 With this operating method, particles are blown off with a jet of compressed air. The dissolved particles are located in the extraction room, and are then flushed off the wall with the test fluid.
  • Page 39 6. OPERATION NOTICE Protective gloves in the ultrasonic bath The protective gloves are damaged / destroyed u Remove the protective gloves from the test fluid during ultrasonic operation. Pull the protective gloves out through the opening. NOTICE Ultrasonic extraction without a suitable device The extraction room will be damaged u Fill sufficient test fluid into the extraction room.
  • Page 40 6. OPERATION Fig. 23: Ultrasonic converter at the extraction room Ultrasonic converter Temperature probe Fig. 24: Ultrasonic converter at the extraction room Ultrasonic converter Temperature probe 40 / 84 4093420g / 2024-11...

  • Page 41: Performing Ultrasonic Extraction

    6. OPERATION Ultrasonic testing e.g. with basket For ultrasonic testing, replace the grille in the extraction room with an appropriate device, e.g. a freely suspended basket. Hang the basket holder frame (a) with the basket (b) in the corresponding support bolts in the extraction room.

  • Page 42: Cascading Filter Membranes / Changing Filter Membranes

    6. OPERATION analysis that the blank value has no significant influence on the test result. To do this, the blank value must first be recorded in a suitable manner. In addition, this value is only allowed to be in a specific, maximum ratio to the required component cleanliness, which must not be exceeded.

  • Page 43: Cascading Filter Membranes

    6. OPERATION CAUTION Solvent cleaner as test fluid Health hazard u Wear protective equipment. 6.5.1 Cascading filter membranes 18014398579569547 Cascade the filter membranes in the filter membrane holder as shown in the illustration below. The filter membranes in the lower part (8) of the filter membrane holder are pressed against the upper part (4) so that they are functionally sealed.

  • Page 44: Operating Filter Membrane Holder

    6. OPERATION 6.5.2 Operating filter membrane holder 36028797088950795 Proceed as follows to insert or remove the filter membrane: Insert filter membrane ü Close the ball valve upstream of the filter membrane holder. 1. Hold the holder by the lower part with one hand and release the lock by 90°...
  • Page 45 6. OPERATION 4. Place a single filter membrane or, for cascading, several membranes with different filter finenesses (1 = coarse, 2 = medium, 3 = fine) on the corresponding support screen of the filter membrane holder. 5. Place the lower part together with the filter membrane horizontally in the upper part.
  • Page 46 6. OPERATION 8. When installing three cascades, select the upper grid. 9. Close the filter membrane holder by turning it 90° clockwise. Do not use any tools NOTICE O Insertion of the filter membrane is complete. Remove filter membrane ü Wait until the test fluid has been completely extracted. ü...
  • Page 47 6. OPERATION 3. Pull the lower part slightly downwards. Then pull the lower part completely through the opening created. 4. Remove the filter membranes from the cascade and label them as described in chapter ▶Sec. 6.6 "Labelling filter membranes". ð Submit these filter membranes for analysis. 5.

  • Page 48: Filter Membrane Holder With Screw Cap

    6. OPERATION 6.5.3 Filter membrane holder with screw cap 27021597833672203 To remove the filter membrane, proceed as follows: ü Wait until the analysis fluid has been completely extracted. ü End the extraction via the user interface. ü Close the ball valve upstream of the filter membrane holder. 1.

  • Page 49: Operate Filter Membrane Holder With Clamp

    6. OPERATION 4. Place a new filter membrane on the support screen. 5. Lift the union nut. Place the lower part with the filter membrane flush under the upper part. 6. Turn the union nut clockwise to tighten it. Do not use any tools NOTICE O The filter membrane replacement is now complete.

  • Page 50: Labelling Filter Membranes

    6. OPERATION Insert filter membrane ü Close the ball valve upstream of the filter membrane holder. 1. Press the clamp together by the handles (1). 2. Pull the clamp out over the filter membrane holder (2). Hold the lower part of the filter membrane holder with one hand.

  • Page 51: Variant A (Add Flushing)

    6. OPERATION 6.7.1 Variant A (Add flushing) 18014398580167563 Variant A (Add flushing) involves the external switching of connections A, B, C, R to the external connection panel (4). This variant is only possible in connection with the modules of the CTM-EB 1xxx or CTM-EF 1xxx. To do this, plug the coding plug (1.1) from the scope of supply of the modules into the socket (1.2).

  • Page 52: Variant - Ea (Extraction Air)

    6. OPERATION 6.7.3 Variant – EA (Extraction Air) 18014398580171787 The variant – EA (Extraction Air) is a variant in which compressed air is fed through connection A into the extraction room. Air extraction is carried out via this connection in the extraction room. Air extraction has been described since 2015 in Volume VDA19-1.

  • Page 53: Option - Connecting External Flushing Connections

    6. OPERATION 6.7.5 Option – Connecting external flushing connections 18014398579733771 Only devices with the model code CTU1xxx-x-x-R or CTU1xxx-x-x-A have the option of connecting external flushing connections . The external connections on the extraction room can be used to flush a test object outside the extraction room, for example.

  • Page 54: Rectifying Malfunctions

    7. RECTIFYING MALFUNCTIONS Rectifying malfunctions 27021597833626891 The following faults / errors may occur during operation: Fault / error Potential causes Solution To be carried out by The extraction device The test fluid filling level Check that the ball valve upstream constantly switches from is too low.
  • Page 55 The proportional valve is Replace the proportional valve. defective. The proportional valve Contact HYDAC Service. does not receive a pulse Level indicator jumps Cable break in the cable Replace the defective cable. > 3 litres to the level sensor.

  • Page 56: Tab. 14 Rectifying A Malfunction

    7. RECTIFYING MALFUNCTIONS Fault / error Potential causes Solution To be carried out by The level sensor is Replace the level sensor. defective. Tab. 14: Rectifying a malfunction 56 / 84 4093420g / 2024-11...

  • Page 57: Carrying Out Maintenance / Inspection

    8. CARRYING OUT MAINTENANCE / INSPECTION Carrying out maintenance / inspection 54043195597866763 This chapter contains the description of the required maintenance activities and the qualifications of the staff needed to carry out these tasks. The housing, reservoirs, doors and extraction room are earthed. Only remove the earth connection for maintenance/repair and install it immediately after completing the work.

  • Page 58: Maintenance Table

    8. CARRYING OUT MAINTENANCE / INSPECTION Maintenance table 104570763 8.13 Checking protective gloves Cleaning the protective screen 8.11 Cleaning the diffuser on the filter membrane holder Check screw and plug connections Visual inspection of the electrical compo- nents / cables 8.17 Checking pen for earth connection 8.12...

  • Page 59: Cleaning The Protective Screen

    8. CARRYING OUT MAINTENANCE / INSPECTION Cleaning the protective screen 27021597833858059 Clean the protective screen every week with a damp, lint-free cloth. CAUTION Electrostatic charging of the protective panel with solvent cleaner as test fluid Danger of uncontrolled electrostatic discharge and ignition of a gas/air mixture.

  • Page 60: Changing Test Fluid

    8. CARRYING OUT MAINTENANCE / INSPECTION Assembly Proceed as follows for installation of the side cover: 1. First insert the side cover into the lower fixation. 2. Connect the green/yellow equipotential bonding cable to the cover. 3. Push the top of the cover against the housing and lock the two twist locks by turning them 90° clockwise.
  • Page 61 8. CARRYING OUT MAINTENANCE / INSPECTION 4. This procedure leaves a residue of the test fluid in the flushing and return line filter and in the lines. The maximum filling volume is ≈ 20 litres. 5. Move the drain ball valve to the Operation position.

  • Page 62: Filling Up With Test Fluid / Filling System

    8. CARRYING OUT MAINTENANCE / INSPECTION 8.5.2 Filling up with test fluid / filling system 36028797088721803 The system must be filled during initial commissioning and during operation, when the test fluid level is too low or when changing the test fluid. NOTICE Overfilling the extraction device The extraction device will not work.

  • Page 63: Avoid Mixing Flushings - Flushing Extraction Device

    8. CARRYING OUT MAINTENANCE / INSPECTION 8.5.3 Avoid mixing flushings – flushing extraction device 27021597931045259 If you want to use the same test fluid for operation as in the previous operation, the mixing of test fluids is not critical. To change the test fluid from water with surfactants -> solvent cleaner or from solvent cleaner -> water with surfactants, carry out the following steps: ●...

  • Page 64: Calibrating Temperature Probe (Optional For Ultrasound)

    3. Now check the delivered volume on the scale of the measuring beaker. A deviation of +/-5% (4.75 ... 5.25 litres) is within tolerance. If the deviation is greater, calibration is required. Contact HYDAC Service in this regard. O Checking the calibration of the flow rate meter is complete.

  • Page 65: Checking Protective Gloves

    8. CARRYING OUT MAINTENANCE / INSPECTION 8.13 Checking protective gloves 27021597833930763 The protective gloves are subject to wear due to mechanical and chemical stress. Cyclical checking and replacement is therefore essential. CAUTION Damaged / worn protective gloves Health hazard u Check the protective gloves daily for leaks. u Replace the protective gloves immediately if they show signs of wear.

  • Page 66: Mounting / Removing Protective Gloves

    8. CARRYING OUT MAINTENANCE / INSPECTION Protection index Class 1 Class 2 Class 3 Class 4 Class 5 Class 6 > 10 minutes > 30 minutes > 60 minutes > 120 minutes > 240 minutes > 480 minutes Trichlo- … … … … Glycerine romethane Toluene … … … … Potassium nitrate …...

  • Page 67: Preparation And Follow Up For Filter Element Changes

    8. CARRYING OUT MAINTENANCE / INSPECTION 8.15 Preparation and follow up for filter element changes 36028797124594571 Proceed as follows to prepare for the filter element change:^ CAUTION Solvent cleaner as test fluid Health hazard u Wear protective equipment. 8.15.1 Replacing the filter element – MRF1 E 45035996341846283 In this chapter, you will find the procedure for changing the filter element on the filter housing MRF1 E.
  • Page 68 8. CARRYING OUT MAINTENANCE / INSPECTION 3. Remove the used filter element downwards out of the holder and dispose of it in an environ- mentally friendly manner. 4. Clean dirt from the filter bowl and the sealing surface. 5. Clean the sealing surface on the filter head. 6.
  • Page 69 8. CARRYING OUT MAINTENANCE / INSPECTION 10. Screw the filter bowl onto the filter head (2) by turning the union nut counterclockwise. 11. Tighten the union nut hand-tight. 12. Fill the filter housing slowly to avoid pressure peaks. 13. Check the filter housing for leaks. O The replacement of the filter element is now complete.

  • Page 70: Changing Pen With Hose

    8. CARRYING OUT MAINTENANCE / INSPECTION 8.16 Changing pen with hose 18014398941188875 The hose to the is a wearing part that must be replaced if necessary. ● Pens that are only allowed to be used with waster as the test fluid are labelled WATER ONLY.

  • Page 71: Checking Pen For Earth Connection

    8. CARRYING OUT MAINTENANCE / INSPECTION To change, proceed as follows: ü The extraction device is switched off. ü The protective screen is open. 1. Loosen the quick release coupling on the connection in the extraction room. 2. Pull off the quick-action coupling to the pen with hose.

  • Page 72: Decommissioning/Disposal

    9. DECOMMISSIONING/DISPOSAL Decommissioning/Disposal 99079191859273099 In the following chapters, you will be provided with information regarding temporary shutdown/final decom- missioning and disposal of the product. Temporary shutdown 253902219 If the product is being temporarily shut down, the following measures are adequate: 1.

  • Page 73: Annex

    10. ANNEX Annex 27021598141709451 This Annex contains additional information on the product. 10.1 Finding spare parts/accessories 36028797088610955 Use only original spare parts for a long and defect-free life cycle of the product. When ordering spare parts and accessories make sure to always indicate the exact model code and the serial number. Designation Part no.

  • Page 74: Tab. 17 Replacement Parts List - Ctu1Xxx

    10. ANNEX Designation Part no. Pieces** Hose Tygothane Ø 6.4x9.6 mm 6023627 1.5 m - 1-ear clamp 6069299 Plastic tube, Ø 8x1 mm 6034766 10 m - Push-in sleeve, Ø 8/6 mm 630116 - Olive, Ø 8 mm 608415 Lubricant, Vaseline white 40 grams 632391 Filter element for test fluid and return line filter CTU1xx0 3559783 Filter element for test fluid and return line filter CTU1xx1 3510106...

  • Page 75: 10.1.1 Finding Accessories

    Contact details such as the telephone numbers, e-mail and mailing addresses for the Hotline, product support, Customer Service, branch offices, service partners for maintenance, repair and spare parts can be found on our homepage www.hydac.com. HYDAC SYSTEMS & SERVICES GMBH Friedrichsthaler Str. 15, Werk 13...

  • Page 76: Declaration Of Conformity

    Mathias Dieter Dipl.Kfm. Wolfgang Haering Günter Harge Registered seat of company: 66280 Sulzbach / Saar c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Registry Court: Saarbrücken, HRB 17216 Phone: +49 6897 509 1511 Value added tax identification number: DE 815001609...
  • Page 77 10. ANNEX HYDAC FILTER SYSTEMS GMBH Industriegebiet 66280 Sulzbach / Saar Germany Internet: www.hydac.com UK Declaration of conformity This declaration of conformity is issued under the sole responsibility of the manufacturer. We hereby declare under sole responsibility that the following designated product, on the basis of its design and construction and in the version which we have brought to market complies with the fundamental safety and health requirements contained in the directives and standards listed below.
  • Page 78 TABLE OF ILLUSTRATIONS Table of illustrations Fig. 1 Positioning of the safety signs / pictograms .................... Fig. 2 Decoding the type label........................... Fig. 3 Model code.............................. Fig. 4 Extraction device dimensions........................Fig. 5 Extraction room dimensions ........................Fig. 6 Components / operating elements (example: CTU1200) ................ Fig.

  • Page 79: Index Of Tables

    INDEX OF TABLES Index of tables Tab. 1 Target groups ............................Tab. 2 Depiction of the warning levels ....................... Tab. 3 Scope of supply............................Tab. 4 Technical data – CTU..........................Tab. 5 Technical data – ultrasonic device (optional) ..................Tab. 6 Achievable blank value ...........................

  • Page 80: Glossary

    GLOSSARY Glossary BetrSichV The Ordinance on Industrial Safety and Health (BetrSichV) is the German implementation of the Work Equipment Directive 89/655/EEC[1], later replaced by Directive 2009/104/EC[2], and in Germany regulates the provision of work equipment by the employer, the use of work equipment by employees at work and the operation of systems requiring monitoring in terms of occupational health The pen is used for spray extraction and consists of...

  • Page 81: Index

     34 Forklift lugs  26 Compressed air purity  21 Compressed air supply  21 Compressed air volume  21 Control panel  26 Hotline  75 Cover HYDAC Mounting  60 Branch offices  75 Removing the  59 Germany  75 Customer service  75 Product support  75 Service  75...
  • Page 82 INDEX Ordinances BetrSichV  57 Variant Owner/user information A – Add flushing  51 Pressurised reservoirs  57 EA – Extraction Air  52 F – Flushing  51 S2 – Change over vacuum  52 Payload  13 Spray / air extraction  20 Ultrasonic extraction  20 Warranty  2, 9  37 Working environment...
  • Page 83 4093420g / 2024-11 83 / 84...
  • Page 84 HYDAC Filter Systems GmbH Industriegebiet 66280 Sulzbach/Saar Germany Tel. +49 6897 509-01 filtersystems@hydac.com www.hydac.com Further addresses: www.hydac.com/en/contacts...

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