Hydac CTU-1250-M-Z-Z Manuals

Manuals and User Guides for Hydac CTU-1250-M-Z-Z. We have 2 Hydac CTU-1250-M-Z-Z manuals available for free PDF download: Operating Instructions Manual

Hydac CTU-1250-M-Z-Z Operating Instructions Manual (84 pages)

Contamination Test Unit

Brand: Hydac | Category: Industrial Equipment | Size: 8 MB

Table of Contents
3
Fig. 2 Decoding the Type Label
3
Fig. 7 Control Panel
3
Fig. 18 Connecting Foot Switch
3
Fig. 28 Variant F
4
Fig. 33 Option - Drip Tray Signal Transmitter Full
4
Fig. 34 Cleaning the Protective Screen
4
Tab. 12 Cascading Filter Membranes
4
General
6
Target Group of the Manual
6
Illustrations in the Manual
6
Depiction of Warning Signs
6
Tab. 1 Target Groups
6
Representation of Requirements
8
Representation of Procedural Instructions
8
Representation of Intermediate Results/Results
8
Tab. 2 Depiction of the Warning Levels
8
Supplementary Symbols
9
Warranty
9
Notes on Copyright
9
Safety Information
10
Intended Use
10
Obligations of the Owner
10
Personnel Qualifications
11
General Safety Instructions
12
Dangers During the Life Cycle
12
Safety Signs / Pictograms
14
Overview of Signs
17
Safety Devices
17
Personal Protective Equipment
17
Fig. 1 Positioning of the Safety Signs / Pictograms
17
Shutdown in an Emergency (EMERGENCY STOP)
18
Observing Environmental Precautions
18
Product and Technical Specifications
19
Checking the Scope of Supply
19
Tab. 3 Scope of Supply
19
Technical Data
20
Achievable Blank Values
21
Tab. 4 Technical Data - CTU
21
Tab. 5 Technical Data - Ultrasonic Device (Optional)
21
Tab. 6 Achievable Blank Value
21
Tab. 7 Effort to Achieve the Blank Value
21
Decoding the Type Label
22
Model Code
23
Unit Dimensions
24
Fig. 4 Extraction Device Dimensions
24
Fig. 5 Extraction Room Dimensions
24
Components / Operating Elements
25
Fig. 6 Components / Operating Elements (Example: CTU1200)
25
Control Panel
26
Transporting / Moving / Storing
27
Fig. 8 Move Extraction Device
27
Transporting with Forklift Truck
28
Fig. 9 Lashing Extraction Device
28
Fig. 10 Lashing Extraction Device
28
Setting Up/Assembling/Commissioning
29
Setting up Extraction Device
29
Extracting from the Machine Room
29
Fig. 11 Moving with the Handle
29
Connecting Extraction
30
Extraction of the Machine Room of the Ctu1X3X
30
Extracting Machine and Extraction Room
30
Fig. 12 Extraction of the Ctu1X3X
30
Fig. 13 Extraction Machine Room
30
Connecting Compressed Air Connection
31
Making the Electrical Connections
31
Check the Terminal Strip in the Control Box
31
Fig. 14 Extraction Extraction Room
31
Fig. 15 Measuring Resistors in Terminal Strip X2
32
Mounting / Connecting Components
33
Connecting Foot Switch
33
Fig. 16 Voltage Supply: PC / Monitor / Ultrasound
33
Fig. 17 PC Signal Cable <-> Monitor, Keyboard Etc
33
Commissioning
34
Operation
35
Switching the Extraction Device on / off
35
Opening / Closing Protective Screen
36
Selecting the Operating Methods
36
Fig. 19 Opening / Closing the Protective Screen
36
Performing Spray Extraction
37
Carrying out Air Extraction
38
Carrying out the Internal Flushing
38
Preparing Ultrasonic Extraction (Optional)
38
Fig. 21 Extraction Room with Grating
38
Fig. 22 Extraction Room with Basket Holder
38
Performing Ultrasonic Extraction
41
Determining Blank Value - Settings / Parameters
41
Cascading Filter Membranes / Changing Filter Membranes
42
Tab. 8 Settings for Internal Flushing - Centre Nozzle
42
Tab. 9 Settings for Flushing - Spray Extraction with Handle and Nozzle
42
Tab. 10 Settings for Automatic Cleaning
42
Tab. 11 Settings for Post-Flushing
42
Cascading Filter Membranes
43
Operating Filter Membrane Holder
44
Filter Membrane Holder with Screw Cap
48
Operate Filter Membrane Holder with Clamp
49
Labelling Filter Membranes
50
Overview of Variants / Options
50
Tab. 13 Example - Labelling Filter Membranes
50
Variant a (Add Flushing)
51
Variant F (Flushing)
51
Variant - EA (Extraction Air)
52
Variant S2 - Change over Vacuum
52
Option - Connecting External Flushing Connections
53
Option - Drip Tray Signal Transmitter Full
53
Rectifying Malfunctions
54
Tab. 14 Rectifying a Malfunction
56
Carrying out Maintenance / Inspection
57
Maintenance Table
58
Cleaning Extraction Room
58
Cleaning Extraction Room Using Water with Surfactants as Test Fluid
58
Cleaning Extraction Room Using Solvent Cleaners as Test Fluid
58
Cleaning the Protective Screen
59
Caring for the Electrostatically Charged Protective Screen
59
Removing / Fitting the Side Cover
59
Changing Test Fluid
60
Draining the Test Fluid / Emptying the System
60
Filling up with Test Fluid / Filling System
62
Tab. 15 Volume Calculation
62
Avoid Mixing Flushings - Flushing Extraction Device
63
Check Screw and Plug Connections
63
Visual Inspection of the Electrical Components / Cables
63
Checking Hoses
63
Replacing Hoses / Plastic Pipe
63
Calibrating Temperature Probe (Optional for Ultrasound)
64
Cleaning the Diffuser on the Filter Membrane Holder
64
Checking Calibration of the Flow Rate Meter
64
Checking Protective Gloves
65
Penetration Time (Permeation Time) According to en 374-3
65
Tab. 16 Protection Index According to en 374-3
65
Mounting / Removing Protective Gloves
66
Preparation and Follow up for Filter Element Changes
67
8.15.1 Replacing the Filter Element - MRF1 E
67
Changing Pen with Hose
70
Checking Pen for Earth Connection
71
Decommissioning/Disposal
72
Temporary Shutdown
72
Permanent Shutdown
72
Disposal/Recycling
72
Annex
73
Finding Spare Parts/Accessories
73
Tab. 17 Replacement Parts List - Ctu1Xxx
74
Tab. 18 Spare Parts Filter Membrane Holder Ø 47 MM, All
74
Tab. 19 Spare Parts: Filter Membrane Holder Ø 47 MM, Screwable / with Clamp
74
Tab. 20 Spare Parts Filter Membrane Holder Ø 47 MM, CTMH
74
10.1.1 Finding Accessories
75
Contacting Customer Service
75
Tab. 21 List of Accessories for Test Fluid: Solvent Cleaner
75
Tab. 22 List of Accessories for Test Fluid: Solvent Cleaner or Water Containing Surfactants
75
Declaration of Conformity
76
Index of Tables
79
Glossary
80
Index
81

Hydac CTU-1250-M-Z-Z Operating Instructions Manual (80 pages)

Contamination Test Unit

Brand: Hydac | Category: Test Equipment | Size: 7 MB

Table of Contents
3
Fig. 2 Decoding the Type Label
3
Fig. 3 Model Code
3
Fig. 7 Connections in the Extraction Room
3
Fig. 8 Control Panel
3
Fig. 17 Connecting Foot Switch
3
Fig. 18 Opening / Closing Protective Screen
4
Fig. 29 Cleaning the Protective Screen
4
Tab. 12 Cascading Filter Membranes
4
General
6
Target Group of the Manual
6
Illustrations in the Manual
6
Depiction of Warning Signs
6
Tab. 1 Target Groups
6
Representation of Requirements
8
Representation of Procedural Instructions
8
Representation of Intermediate Results/Results
8
Tab. 2 Depiction of the Warning Levels
8
Supplementary Symbols
9
Warranty
9
Notes on Copyright
9
Safety Information
10
Intended Use
10
Obligations of the Owner
10
Personnel Qualifications
11
General Safety Instructions
12
Dangers During the Life Cycle
12
Safety Signs / Pictograms
14
Overview of Signs
17
Safety Devices
17
Fig. 1 Positioning of the Safety Signs / Pictograms
17
Personal Protective Equipment
18
Shutdown in an Emergency (EMERGENCY STOP)
18
Observing Environmental Precautions
18
Product and Technical Specifications
19
Checking the Scope of Supply
19
Technical Data
20
Achievable Blank Values
21
Tab. 4 Technical Data - CTU
21
Tab. 5 Technical Data - Ultrasonic Device (Optional)
21
Tab. 6 Achievable Blank Value
21
Tab. 7 Effort to Achieve the Blank Value
21
Decoding the Type Label
22
Model Code
24
Unit Dimensions
25
Fig. 4 Extraction Device Dimensions
25
Fig. 5 Extraction Room Dimensions
25
Components / Operating Elements
26
Fig. 6 Components / Operating Elements (Example: Ctu125X)
26
Connections in the Extraction Room
27
Control Panel
28
Transporting / Moving / Storing
29
Fig. 9 Move Extraction Device
29
Transporting with Forklift Truck
30
Fig. 10 Transport Extraction Device with Forklift Truck. Example Illustrated CTU 105X / CTU 125X
30
Fig. 11 Lashing Extraction Device
30
Setting Up/Assembling/Commissioning
31
Setting up Extraction Device
31
Extracting from the Machine Room
31
Fig. 12 Moving with the Handle
31
Connecting Extraction
32
Extracting Machine and Extraction Room
32
Fig. 13 Extraction Machine Room
32
Fig. 14 Extraction Extraction Room
32
Connecting Compressed Air Connection
33
Making the Electrical Connections
33
Mounting / Connecting Monitor and Keyboard
33
Mounting / Connecting Ultrasonic Unit / Vibrator (Optional)
34
Fig. 15 Connecting Components
34
Connecting Foot Switch
35
Fig. 16 Connect Ultrasonic Unit / Vibrator
35
Commissioning
36
Operation
37
Switching the Extraction Device on / off
37
Opening / Closing Protective Screen
38
Selecting the Operating Methods
38
Performing Spray Extraction
39
Fig. 19 Pen (A)
39
Fig. 20 Extraction Room with Grating
39
Fig. 21 Extraction Room with Basket Holder
39
Carrying out Air Extraction
40
Carrying out the Internal Flushing
40
Preparing Ultrasonic Extraction (Optional)
40
Fig. 22 Extraction Room Internal Flushing
40
Fig. 23 Ultrasonic Converter at the Extraction Room
41
Performing Ultrasonic Extraction
42
Determining Blank Value - Settings / Parameters
42
Fig. 24 Extraction Room with Holders
42
Cascading Filter Membranes / Changing Filter Membranes
43
Tab. 8 Settings for Internal Flushing - Centre Nozzle
43
Tab. 9 Settings for Flushing - Spray Extraction with Handle and Nozzle
43
Tab. 10 Settings for Automatic Cleaning
43
Tab. 11 Settings for Post-Flushing
43
Cascading Filter Membranes
44
Fig. 25 Cascading Filter Membranes, Example: Filter Membrane Holder with Quick Release CTMH
44
Operating Filter Membrane Holder
45
Labelling Filter Membranes
49
Overview of Variants / Options
49
Variant a (Add Flushing)
49
Tab. 13 Example - Labelling Filter Membranes
49
Variant - EA (Extraction Air)
50
Option - Connecting External Flushing Connections
51
Rectifying Malfunctions
52
Tab. 14 Rectifying a Malfunction
54
Carrying out Maintenance / Inspection
55
Maintenance Table
56
Cleaning Extraction Room
56
Cleaning Extraction Room Using Water with Surfactants as Test Fluid
56
Cleaning Extraction Room Using Solvent Cleaners as Test Fluid
56
Cleaning the Protective Screen
57
Caring for the Electrostatically Charged Protective Screen
57
Removing / Fitting the Side Cover
57
Changing Test Fluid
58
Draining the Test Fluid / Emptying the System
58
Filling up with Test Fluid / Filling System
60
Avoid Mixing Flushings - Flushing Extraction Device
60
Check Screw and Plug Connections
60
Tab. 15 Volume Calculation
60
Visual Inspection of the Electrical Components / Cables
61
Checking Hoses
61
Replacing Hoses / Plastic Pipe
61
Visual Inspection of the Electrical Compo- Nents / Cables
61
Cleaning the Diffuser on the Filter Membrane Holder
62
Checking Calibration of the Flow Rate Meter
62
Checking Protective Gloves
63
Penetration Time (Permeation Time) According to en 374-3
63
Tab. 16 Protection Index According to en 374-3
63
Mounting / Removing Protective Gloves
64
Preparation and Follow up for Filter Element Changes
65
8.14.1 Replacing the Filter Element - MRF1 E
65
Changing Pen with Hose
68
Checking Pen for Earth Connection
68
Decommissioning/Disposal
69
Temporary Shutdown
69
Permanent Shutdown
69
Disposal/Recycling
69
Annex
70
Finding Spare Parts/Accessories
70
Tab. 17 Spare Parts List
71
Tab. 18 Spare Parts Filter Membrane Holder Ø 47 MM, All
71
Tab. 19 Spare Parts Filter Membrane Holder Ø 47 MM, CTMH
71
Tab. 20 Spare Parts List of Safety-Relevant Components
71
10.1.1 Finding Accessories
72
Contacting Customer Service
72
Tab. 21 List of Accessories for Test Fluid: Solvent Cleaner
72
Tab. 22 List of Accessories for Test Fluid: Solvent Cleaner or Water Containing Surfactants
72
Declaration of Conformity
73
Index of Tables
76
Glossary
77
Index
78

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