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CTU 1 3 Series
Hydac CTU 1 3 Series Manuals
Manuals and User Guides for Hydac CTU 1 3 Series. We have
2
Hydac CTU 1 3 Series manuals available for free PDF download: Operating And Maintenance Instructions Manual, Operating Instructions Manual
Hydac CTU 1 3 Series Operating And Maintenance Instructions Manual (124 pages)
Brand:
Hydac
| Category:
Water Filtration Systems
| Size: 11 MB
Table of Contents
Table of Contents
3
General
7
Target Group of the Manual
7
Tab. 1 Target Group
7
Illustrations in the Manual
8
Illustration on the Title Page
8
Fig. 1 Overview / Labeling of the Title Page
8
Representation of Requirements
9
Representation of Procedural Instructions
9
Representation of Intermediate Results/Results
10
Supplementary Symbols
11
Representation of Warning / General Safety Information
11
Signal Words and Their Meaning in the General Safety Information
12
Exclusion of Liability / Warranty
13
Notes on Copyright
13
Safety
14
Target Group / Required Personnel Qualification
14
Tab. 2 Target Group / Required Personnel Qualification
16
Hazard Symbols / Pictograms
17
Danger Notifications
20
Safety Marking
24
Fig. 2 Placement of Safety Symbols/Pictograms
24
Observing Regulatory Information
25
Observing Environmental Precautions
25
Wear Personal Protection Equipment
25
Shutdown in an Emergency (EMERGENCY STOP)
26
Fire-Fighting Measures
26
Fig. 3 Minimum Distance for Fire Fighting
26
Tab. 3 Scope of Delivery
27
Checking the Scope of Delivery
27
Performance and Product Description
27
Intended Use
28
Improper Use or Use Deviating from Intended Use
30
Technical Data
31
Tab. 4 Technical Data - CTU
32
Tab. 5 Ultrasonic (Optional) - CTU
32
Decoding the Name Plate
33
Fig. 4 Decoding the Name Plate
33
Fig. 5 Model Code
34
Model Code
34
Dimensions
35
Fig. 6 Dimensions - CTU
35
Fig. 7 Dimensions of the Analysis Chamber of the CTU
36
Components/Operating Elements
37
Fig. 8 Components/Operating Elements (Example: CTU1200)
37
Control Panel
38
Fig. 9 Control Panel
38
Fig. 10 Moving the Extraction Unit
39
Transporting / Storing the Extraction Unit
39
Transporting with a Fork Lift Truck
40
Fig. 11 Transport the Extraction Unit with a Fork Lift Truck. Example of a CTU 1Xxx
40
Fig. 12 Packaging the Extraction Unit
41
Setting Up/Assembling/Commissioning
42
Setting up the Extraction Unit
42
Fig. 13 Moving Using the Handle
43
Making the Electrical Connections
44
Checking the Terminal Strip in the Switch Box
44
Fig. 14 Resistors in the X2 Terminal Strip
44
Installing / Connecting the Components
45
Fig. 15 Supply Voltage of the PC / Monitor / Ultrasonic
45
Fig. 16 Signal Cable of the PC <-> Monitor, Keyboard, Etc
46
Suctioning the Machine Room
47
Connecting an Air Extractor
48
Suctioning the Machine Room of the CTU 1X3X
48
Fig. 17 Suctioning the Ctu1X3X
48
Suctioning the Machine Room and Analysis Chamber of the Ctu1X4X
49
Fig. 18 Suctioning the Machine Room of the Ctu1X4X
49
Fig. 19 Suctioning of the Analysis Chamber of the Ctu1X4X
50
Fig. 20 Connecting the Foot Switch
51
Connecting the Compressed Air Connection
51
Connecting the Foot Switch
51
Commissioning
52
Operation
53
Switching the Extraction Unit on / off
54
Opening/Closing the Door
55
Fig. 21 Opening / Closing the Door
55
Selecting the Operating Modes
56
Performing the Spray Extraction
56
Fig. 22 Spray Gun (A) with Nozzle (B)
57
Fig. 23 Analysis Chamber with Grating
57
Fig. 24 Analysis Chamber with Basket Mount
58
Running Flushing of Inner Chamber
60
Fig. 25 Flushing of Inner Chamber of the Analysis Chamber
60
Ultrasonic Extraction (Optional)
61
Fig. 26 Ultrasonic Vibrator on the Analysis Chamber
61
Fig. 27 Analysis Chamber with Mounts
62
Determining the Negative Control Value - Settings/Parameters
64
Tab. 6 Achievable Negative Control Value
64
Tab. 7 Effort to Achieve the Negative Control Value
65
Cascading the Filter Membranes / Changing the Filter Membranes
66
Creating Cascades
66
Fig. 28 Cascading the Filter Membrane Holder
67
Tab. 8 Cascading the Filter Membrane Holder
67
Filter Membrane Holder with Quick Fastener - Operating the CTMH
68
Filter Membrane Holder with a Screw Cap
72
Operating the Filter Membrane Holder with Clamp
74
Labeling the Filter Membrane
76
Tab. 9 Example - Marking of Filter Membranes
76
Variant a - Add Flushing
77
Overview of the Variants / Options
77
Fig. 29 Variant a - Add Flushing
78
Variant F - Flushing
79
Fig. 30 Variant F
79
Variante -EA - Extraction Air
80
Fig. 31 Variant -EA
81
Variant S2 - Changing over the Vacuum
82
Fig. 32 Changing over Vacuum 1
82
Fig. 33 Changing over Vacuum 2
82
Fig. 34 External Flushing Connections
83
Option - Sensor to Signal that the Collecting Pan Is Full
84
Fig. 35 Option - Sensor to Signal that the Collecting Pan Is Full
84
Carrying out the Maintenance / Inspection
85
Maintenance Table
86
Cleaning the Analysis Chamber
87
Cleaning the Analysis Chamber in the Case of Test Liquid - Water with Surfactants
88
Cleaning the Analysis Chamber in the Case of Test Liquid - G60 Spezial/Feroclean L261
88
Cleaning the Door
88
Maintaining an Electrostatically Charged Door
89
Draining the Test Liquid / Emptying the Extraction Unit
90
Dismounting / Installing the Side Cover
90
Changing the Test Fluid
90
Filling the Test Liquid / Filling the Extraction Unit
92
Tab. 10 Volume Calculation
92
Avoiding the Mixing of Test Liquids - Flushing the Extraction Unit
94
Checking the Screwed and Plug Connections
94
Visual Inspection of the Electric Components/Cables
94
Checking the Hoses
94
Replacing Hoses/Plastic Pipe
95
Calibrating the Temperature Probe (Optional with Ultrasonic)
95
Cleaning the Diffuser on the Filter Membrane Holder
96
Fig. 36 Cleaning the Diffuser
96
Checking the Calibration of the Flow Meter
97
Checking the Protective Gloves
98
Installing / Removing the Protective Gloves
101
Fig. 37 Preparing the Protective Gloves
101
Preparing for Changing the Filter Element
102
Changing the Filter Element - MRF1 E
102
Eliminating Errors
106
Tab. 12 Eliminating Errors
108
Decommissioning / Disposal
109
Temporary Shutdown
109
Permanent Shutdown
109
Disposal / Recycling
109
A Appendix
110
Finding Spare Parts / Accessories
110
Tab. 13 Spare Parts List - Ctu1Xxx
111
Tab. 14 Spare Parts for the Filter Membrane Holder Ø 47 MM, All
111
Tab. 15 Spare Parts for the Filter Membrane Holder Ø 47 MM, Can be Screwed /With Clamp
111
Tab. 16 Spare Parts for the Filter Membrane Holder Ø 47 MM, CTMH
112
Finding Accessories
113
Tab. 17 Accessories List (for Water as Test Liquid)
113
Tab. 18 Accessories List (for Water or G60 / L261 as Test Liquid)
113
Contacting Customer Service
114
Tab. 19 HYDAC Service Germany
114
EC Declaration of Conformity
115
Table of Illustrations
116
Glossary
119
Index
121
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Hydac CTU 1 3 Series Operating Instructions Manual (84 pages)
Contamination Test Unit
Brand:
Hydac
| Category:
Industrial Equipment
| Size: 8 MB
Table of Contents
Table of Contents
3
Fig. 2 Decoding the Type Label
3
Fig. 7 Control Panel
3
Fig. 18 Connecting Foot Switch
3
Fig. 28 Variant F
4
Fig. 33 Option - Drip Tray Signal Transmitter Full
4
Fig. 34 Cleaning the Protective Screen
4
Tab. 12 Cascading Filter Membranes
4
General
6
Target Group of the Manual
6
Illustrations in the Manual
6
Depiction of Warning Signs
6
Tab. 1 Target Groups
6
Representation of Requirements
8
Representation of Procedural Instructions
8
Representation of Intermediate Results/Results
8
Tab. 2 Depiction of the Warning Levels
8
Supplementary Symbols
9
Warranty
9
Notes on Copyright
9
Safety Information
10
Intended Use
10
Obligations of the Owner
10
Personnel Qualifications
11
General Safety Instructions
12
Dangers During the Life Cycle
12
Safety Signs / Pictograms
14
Overview of Signs
17
Safety Devices
17
Personal Protective Equipment
17
Fig. 1 Positioning of the Safety Signs / Pictograms
17
Shutdown in an Emergency (EMERGENCY STOP)
18
Observing Environmental Precautions
18
Product and Technical Specifications
19
Checking the Scope of Supply
19
Tab. 3 Scope of Supply
19
Technical Data
20
Achievable Blank Values
21
Tab. 4 Technical Data - CTU
21
Tab. 5 Technical Data - Ultrasonic Device (Optional)
21
Tab. 6 Achievable Blank Value
21
Tab. 7 Effort to Achieve the Blank Value
21
Decoding the Type Label
22
Model Code
23
Unit Dimensions
24
Fig. 4 Extraction Device Dimensions
24
Fig. 5 Extraction Room Dimensions
24
Components / Operating Elements
25
Fig. 6 Components / Operating Elements (Example: CTU1200)
25
Control Panel
26
Transporting / Moving / Storing
27
Fig. 8 Move Extraction Device
27
Transporting with Forklift Truck
28
Fig. 9 Lashing Extraction Device
28
Fig. 10 Lashing Extraction Device
28
Setting Up/Assembling/Commissioning
29
Setting up Extraction Device
29
Extracting from the Machine Room
29
Fig. 11 Moving with the Handle
29
Connecting Extraction
30
Extraction of the Machine Room of the Ctu1X3X
30
Extracting Machine and Extraction Room
30
Fig. 12 Extraction of the Ctu1X3X
30
Fig. 13 Extraction Machine Room
30
Connecting Compressed Air Connection
31
Making the Electrical Connections
31
Check the Terminal Strip in the Control Box
31
Fig. 14 Extraction Extraction Room
31
Fig. 15 Measuring Resistors in Terminal Strip X2
32
Mounting / Connecting Components
33
Connecting Foot Switch
33
Fig. 16 Voltage Supply: PC / Monitor / Ultrasound
33
Fig. 17 PC Signal Cable <-> Monitor, Keyboard Etc
33
Commissioning
34
Operation
35
Switching the Extraction Device on / off
35
Opening / Closing Protective Screen
36
Selecting the Operating Methods
36
Fig. 19 Opening / Closing the Protective Screen
36
Performing Spray Extraction
37
Carrying out Air Extraction
38
Carrying out the Internal Flushing
38
Preparing Ultrasonic Extraction (Optional)
38
Fig. 21 Extraction Room with Grating
38
Fig. 22 Extraction Room with Basket Holder
38
Performing Ultrasonic Extraction
41
Determining Blank Value - Settings / Parameters
41
Cascading Filter Membranes / Changing Filter Membranes
42
Tab. 8 Settings for Internal Flushing - Centre Nozzle
42
Tab. 9 Settings for Flushing - Spray Extraction with Handle and Nozzle
42
Tab. 10 Settings for Automatic Cleaning
42
Tab. 11 Settings for Post-Flushing
42
Cascading Filter Membranes
43
Operating Filter Membrane Holder
44
Filter Membrane Holder with Screw Cap
48
Operate Filter Membrane Holder with Clamp
49
Labelling Filter Membranes
50
Overview of Variants / Options
50
Tab. 13 Example - Labelling Filter Membranes
50
Variant a (Add Flushing)
51
Variant F (Flushing)
51
Variant - EA (Extraction Air)
52
Variant S2 - Change over Vacuum
52
Option - Connecting External Flushing Connections
53
Option - Drip Tray Signal Transmitter Full
53
Rectifying Malfunctions
54
Tab. 14 Rectifying a Malfunction
56
Carrying out Maintenance / Inspection
57
Maintenance Table
58
Cleaning Extraction Room
58
Cleaning Extraction Room Using Water with Surfactants as Test Fluid
58
Cleaning Extraction Room Using Solvent Cleaners as Test Fluid
58
Cleaning the Protective Screen
59
Caring for the Electrostatically Charged Protective Screen
59
Removing / Fitting the Side Cover
59
Changing Test Fluid
60
Draining the Test Fluid / Emptying the System
60
Filling up with Test Fluid / Filling System
62
Tab. 15 Volume Calculation
62
Avoid Mixing Flushings - Flushing Extraction Device
63
Check Screw and Plug Connections
63
Visual Inspection of the Electrical Components / Cables
63
Checking Hoses
63
Replacing Hoses / Plastic Pipe
63
Calibrating Temperature Probe (Optional for Ultrasound)
64
Cleaning the Diffuser on the Filter Membrane Holder
64
Checking Calibration of the Flow Rate Meter
64
Checking Protective Gloves
65
Penetration Time (Permeation Time) According to en 374-3
65
Tab. 16 Protection Index According to en 374-3
65
Mounting / Removing Protective Gloves
66
Preparation and Follow up for Filter Element Changes
67
8.15.1 Replacing the Filter Element - MRF1 E
67
Changing Pen with Hose
70
Checking Pen for Earth Connection
71
Decommissioning/Disposal
72
Temporary Shutdown
72
Permanent Shutdown
72
Disposal/Recycling
72
Annex
73
Finding Spare Parts/Accessories
73
Tab. 17 Replacement Parts List - Ctu1Xxx
74
Tab. 18 Spare Parts Filter Membrane Holder Ø 47 MM, All
74
Tab. 19 Spare Parts: Filter Membrane Holder Ø 47 MM, Screwable / with Clamp
74
Tab. 20 Spare Parts Filter Membrane Holder Ø 47 MM, CTMH
74
10.1.1 Finding Accessories
75
Contacting Customer Service
75
Tab. 21 List of Accessories for Test Fluid: Solvent Cleaner
75
Tab. 22 List of Accessories for Test Fluid: Solvent Cleaner or Water Containing Surfactants
75
Declaration of Conformity
76
Index of Tables
79
Glossary
80
Index
81
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