Hydac FluidAqua Mobil FAM 15 Operation Instructions Manual
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Summary of Contents for Hydac FluidAqua Mobil FAM 15
- Page 1 FAM 15/30/50/70 FluidAqua Mobil Operation Instructions English (translation of original instructions) Documentation no.: 3099574e...
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Page 2: Trademarks
HYDAC Filter Systems GmbH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the express written consent of HYDAC Filter Systems. Contraventions are liable to compensation. Exclusion of Liability We have made every endeavor to ensure the accuracy of the contents of this document. -
Page 3: Table Of Contents
FAM Versions (without heater) ................19 Performance ......................20 System components ..................... 21 Suitable Fluids ......................22 Hydraulic plan (without heater)................23 Dimensions ......................24 Stationary version (FAM70 with OLF without heater) ........... 24 HYDAC Filter Systems GmbH Page BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... - Page 4 Manual Menu 2 (only with heater option) ............43 Performing Maintenance..................44 Troubleshooting .....................45 Vacuum chamber overfilled ..................48 Level switch 01/02(02/03)..................49 V-pump fill level min/max ..................50 Change fluid filter....................51 Float switch......................52 HYDAC Filter Systems GmbH Page BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06...
- Page 5 Spare Parts......................61 Storing the FAM/Taking it out of Operation ............62 Disposing of the FAM.....................62 Type label ......................62 Model Code ......................63 EU declaration of conformity (only for mobile version) ........64 HYDAC Filter Systems GmbH Page BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06...
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Page 6: Preface
If you discover errors while reading the documentation or have additional comments or suggestions, contact us at: HYDAC Filter Systems GmbH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input. -
Page 7: Customer Service
After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party. -
Page 8: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC Filter Systems GmbH Page BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 9: Safety Information And Instructions
• Modifications to the FluidAqua Mobil made by the user or purchaser • Improper monitoring of unit components that are subject to wear and tear • improperly performed repair work HYDAC Filter Systems GmbH Page BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 10: Explanation Of Symbols And Warnings, Etc
Leaks of dangerous materials must be properly collected and disposed of so as not to harm any persons or the environment. The corresponding statutory regulations are to be followed. HYDAC Filter Systems GmbH Page 10 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 11: Proper/Designated Use
(e.g. warning sign or padlock on the main switch). When the product is supplied in partial consignments, the safety devices are to be applied by the operator as specified by law/pertinent regulations. HYDAC Filter Systems GmbH Page 11 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 12: Informal Safety Precautions
WARNING Hydraulic systems are under pressure Bodily injury ► The hydraulic system must be depressurized before performing any work on the hydraulic system. HYDAC Filter Systems GmbH Page 12 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 13: Training And Instruction Of Personnel
Do not put the FAM into operation unless all the safety devices function properly. The unit is to be checked once a day for visible external damage and for the proper functioning of the safety devices. HYDAC Filter Systems GmbH Page 13 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 14: Electrical Hazards
Do not make any modifications (design modifications, extensions) to the FluidAqua Mobil without the prior consent of the manufacturer. Any conversion modifications require written permission from HYDAC Filter Systems GmbH. Immediately replace any machine components which are not in perfect condition. -
Page 15: What To Do In Case Of Emergency
When receiving and unpacking the unit check it for damage in transit. Dispose of the packaging material as appropriate for your area. HYDAC Filter Systems GmbH Page 15 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 16: Transporting The Fam
Once the FAM is in its new position, actuate the hand brake on the steering rollers. Fork lift Use the lift eyes when transporting the unit with a forklift. HYDAC Filter Systems GmbH Page 16 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 17: Crane
For transport by rail or truck, supports must be placed under the mobile FAM so that the rollers are subjected to no load pressure. The FAM is to be secured with suitable belts. HYDAC Filter Systems GmbH Page 17 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 18: Checking The Scope Of Delivery
FluidAqua Mobil - FAM Four-sided hollow socket key, 6 mm Technical Documentation: Operation Instructions FAM Service and maintenance instructions FAM Electrial wiring diagram Operating and maintenance instructions for vacuum pump HYDAC Filter Systems GmbH Page 18 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 19: Description Of The Unit
In addition to the stationary version, the mobile FAM has: 2 casters, 2 bock rolls Suction hose, L= 5 m Return hose , L= 5 m Connection cable 10m HYDAC Filter Systems GmbH Page 19 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 20: Performance
FAM-50 ≈ 2.2 l/h FAM-70 ≈ 2.6 l/h The dewatering speed is dependent on: Dewatering rate Water content Fluid temperature Detergent additives Volumetric flow of the FAM HYDAC Filter Systems GmbH Page 20 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 21: System Components
Inlet valve (2/2 directional valve) Suction strainer (FAM 15/30/50, only) Vacuum pump Evacuation pump Fluid filter for the separation of solid particles Air filter and dryer Forklift straight plates HYDAC Filter Systems GmbH Page 21 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 22: Suitable Fluids
Vegetable oils (HETG, HTG) • Hydraulic and lubrication oils which require or are compatible with Viton seals. FAM-xx-X-x-x/xxxx-xxx-xx-D-x-x HFD fluids (not for pure phosphate esters which require EPDM seals). HYDAC Filter Systems GmbH Page 22 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 23: Hydraulic Plan (Without Heater)
Suction strainer (FAM 15 / 30 / 50 only) Inspections glass Solenoid valve inlet Vacuum chamber Vacuum pump Cannister Air filter Underpressure control Vacuum chamber filling level Evacuation pump Oil filter Draining HYDAC Filter Systems GmbH Page 23 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 24: Dimensions
FAM 15/30/50/70 Dimensions Dimensions Stationary version (FAM70 with OLF without heater) 1787 Mobile version (FAM70 with OLF without heater) 1787 HYDAC Filter Systems GmbH Page 24 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 25: Function
Water ring vacuum pump version only (FAM-x-x-x-x/xxxx-x-x-x-S/SW-x-/x). In models with a rotary vane pump (FAM-x-x-x-x/xxxx-x-x-x-D-x-/x ), water is discharged from the vacuum pump as water vapor. Version FAM-x-x-x-x/xxxx-x-x-x-SW-x-/x HYDAC Filter Systems GmbH Page 25 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 26: Possible Applications
The FAM continuously purifies the bypass fluid in the tank. Retransfer operation (only filtration). Only for versions with retransfer pump The medium is pumped through the filter from tank 1 to tank 2. HYDAC Filter Systems GmbH Page 26 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 27: Fam Set-Up And Connection
(line) If the FAM is below the fluid surface in the tank, determine the pressure as follows: Δ Δ P = 1 bar + P(height) - (line) HYDAC Filter Systems GmbH Page 27 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... - Page 28 Make sure that no tension or vibrations are carried over to the pump or filter housing when the pipes are connected. Use hoses or expansion joints if necessary. HYDAC Filter Systems GmbH Page 28 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc...
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Page 29: Connecting The Inlet (In)
To prevent air from entering the medium, make sure that the pressure hose with lance is always below the oil level in operation. HYDAC Filter Systems GmbH Page 29 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 30: Preparing The Vacuum Pump
Adding Water Manually: Add clean tap water through the opening [N3.4] until the water level has reached the lower edge of the opening. Seal the opening again afterwards. HYDAC Filter Systems GmbH Page 30 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... - Page 31 The unit has a backflow preventer (1) as well as a filter combination (2). The backflow preventer (1) prevents unpurified water from flowing back into the connection. The backflow preventer (1) opens when the pressure falls under 1.5 bar HYDAC Filter Systems GmbH Page 31 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc...
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Page 32: Checking / Setting The Downstream Pressure
8. Tighten the flat-blade screw firmly [4]. 9. Slowly open the locking feature [2]. HYDAC Filter Systems GmbH Page 32 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 33: Rotary Vane Vacuum Pump (Only For Model Code Fam-Xx-X-X-X/Xxx-Xxx- Xx-Xx-D-X-X/Xxx)
Synthetic vacuum pump oil in accordance with DIN 51506, Group VDL, ISO VG100 must be used for topping up. The vacuum pump oil can be ordered from HYDAC: Description Part no.: Vacuum pump oil VE101... -
Page 34: Filling Up The Rotary Vane Vacuum Pump (Fam 15-30)
The suction strainer is re-mounted in reverse order. Retransfer pump (only for versions with retransfer pump, external pump) The differential pressure relief valve on the return pump is preset to 6 bar. HYDAC Filter Systems GmbH Page 34 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 35: Electrical Connection Of The Fam
A phase sequence relay checks the correct phase sequence after switch-on. In the event of an incorrect phase sequence, error message no. 29 is shown on the control panel. HYDAC Filter Systems GmbH Page 35 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 36: Starting Up The Fam
If too much foam is caused, it is drawn in by the vacuum pump. In this case, for example, reduce the vacuum from 350mbar to 450mbar. HYDAC Filter Systems GmbH Page 36 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 37: Setting The Fluid Temperature (Only With Heater Option)
PressPress the "Mode" key to check the switching points. Press the arrow keys to change the switching point. The display automatically resets after 5 seconds without any action. HYDAC Filter Systems GmbH Page 37 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 38: Venting The Filter Housing
Use an Allen key wrench to carefully open the ventilation plug (A) in the cover for this purpose. It is not necessary to unscrew the ventilation plug (A) completely out – it contains air-vent slits. HYDAC Filter Systems GmbH Page 38 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 39: Shut Off Fam
Wait until the message appears on the display. Now move the main switch to the position "0". The system is now switched off. Ready for operation --> Press start HYDAC Filter Systems GmbH Page 39 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 40: Operating The Fam
Acknowledge all rectified malfunctions. Button for special functions (depending on version) Select German language (or other languages depending on version). Select English language (or other languages depending on version). HYDAC Filter Systems GmbH Page 40 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 41: Manual Menu 1
(Press the buttons one after the other) Exit With this key combination you can exit the Manual Menu This menu also switches itself off automatically after 15 minutes. HYDAC Filter Systems GmbH Page 41 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 42: Manual Menu 2 (Only With Automatic Water Supply, Fam-Version Fam-X-X-X-X/Xxxx-X-X-X-Sw-X-/X)
Opens the solenoid valve of the pump" vacuum pump Exit With this key combination you can exit the Manual Menu This menu also switches itself off automatically after 15 minutes. HYDAC Filter Systems GmbH Page 42 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 43: Manual Menu 2 (Only With Heater Option)
Opens the water outlet of the vacuum pump Exit With this key combination you can exit the Manual Menu This menu also switches itself off automatically after 15 minutes. HYDAC Filter Systems GmbH Page 43 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 44: Performing Maintenance
Routine service and maintenance work is described in the documentation included: Maintenance and service instructions FAM-15/30/50/70", Document No.: 3168098 HYDAC Filter Systems GmbH Page 44 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 45: Troubleshooting
Electric motor of the Switch on engine evacuation, feed, or protection in the electric Motor protection V-pump retransfer pump control, check operating Motor protection R-Pump overloaded viscosity Water ring vacuum HYDAC Filter Systems GmbH Page 45 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... - Page 46 Open shut-off devices in being pumped out of the suction line. FAM. Inlet (IN) clogged No fluid is being Open shut-off devices in pumped into the FAM suction line. HYDAC Filter Systems GmbH Page 46 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06...
- Page 47 Rotary vane vacuum pump: Drain oil. Fill level must be between min. and max. markings. No retransfer operation Retransfer operation not possible (no retransfer pump connected) HYDAC Filter Systems GmbH Page 47 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06...
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Page 48: Vacuum Chamber Overfilled
Excessive foaming -> vacuum in the vacuum chamber too high – reduce vacuum (e.g. from 300 mbar -> 400 mbar (abs) (abs) Check the evacuation pump for proper functioning The failure is repaired. HYDAC Filter Systems GmbH Page 48 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 49: Level Switch 01/02(02/03)
Replace level switch ->a. Function available -> proceed to Step 8. ->b. Function not available -> proceed to Step 9. The PLC is defective. Replace damaged parts HYDAC Filter Systems GmbH Page 49 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 50: V-Pump Fill Level Min/Max
->a. Fault appears again -> proceed to Step 5. ->b. The fault does not recur -> proceed to Step 6. Replace damaged parts The failure is repaired. HYDAC Filter Systems GmbH Page 50 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 51: Change Fluid Filter
Check differential pressure switch and supply lines The failure is repaired. You can find details on changing the filter element in the maintenance and service instructions, document no. 3168098. HYDAC Filter Systems GmbH Page 51 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 52: Float Switch
Does malfunction reappear after ≈ 2 seconds? ->a. Yes -> proceed to Step 7. ->b. No -> proceed to Step 8. Check float switch and supply lines The failure is repaired. HYDAC Filter Systems GmbH Page 52 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 53: E/B/V Pump Motor Protection
-> proceed to Step 9. Check the operating viscosity of the medium (only for motor protection switch), perform maintenance work on the vacuum pump The failure is repaired. HYDAC Filter Systems GmbH Page 53 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 54: Incorrect Phase Sequence
The failure is repaired. NOTICE Direction of rotation, electric motor The unit will be damaged ► After replacing electric motors, check the direction of rotation in manual operation before commissioning. HYDAC Filter Systems GmbH Page 54 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 55: Dry Running E-Pump
Tank to be cleaned is too small Check the functioning of vacuum pump in manual mode Find and remedy corresponding cause To reset the failure, press the RESET key The failure is repaired. HYDAC Filter Systems GmbH Page 55 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 56: Outlet (Out) Clogged
-> proceed to Step 6. ->b. No -> proceed to Step 7. Check the pressure relief valve of the evacuation pump for proper functioning. The failure is repaired. HYDAC Filter Systems GmbH Page 56 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 57: Inlet (In) Clogged
Check the suction pipe for cross-section constriction Check the functioning of vacuum pump in manual mode Check the position of the shut-off device in the suction line The failure is repaired. HYDAC Filter Systems GmbH Page 57 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 58: Overflow V-Pump
Check SPS for proper -> proceed to Step 4. functioningThere may be too much foam in the vacuum chamber -> Reduce the vacuum The failure is repaired. HYDAC Filter Systems GmbH Page 58 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 59: Heater Safety Thermostat Triggered
2 hours, depending on ambient conditions. (A) = Temperature setting on the safety thermostat. (B) = Safety thermostat Reset button. Remedy: If this is not an inherited error, then proceed as follows: HYDAC Filter Systems GmbH Page 59 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... - Page 60 F1 key ->a. The fault recurs -> proceed to Step 13. ->b. The failure does not recur -> proceed to Step 21. Contact the HYDAC Service Department The failure is repaired. HYDAC Filter Systems GmbH Page 60 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc...
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Page 61: Contact / Service
Regular inspection and maintenance work is indispensable for ensuring trouble-free operation and long service life for your FluidAqua Mobil. Our HYDAC Servicenter offers you these tasks within agreed-upon time frames and at fixed prices. HYDAC Service GmbH Rehgrabenstrasse 3 66128 Saarbrücken - Dudweiler... -
Page 62: Storing The Fam/Taking It Out Of Operation
Type label The type label is located on the front panel. Copy the data from the type label into the following, in order to have at hand when required. HYDAC Filter Systems GmbH Page 62 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc... -
Page 63: Model Code
Standard - Water Ring Vacuum Pump Automatic water feed Rotary vane vacuum pump Instrumentation Without AquaSensor (AS) ContaminationSensor (CS) AquaSensor + ContaminationSensor Modification number Supplementary details Without details = standard HYDAC Filter Systems GmbH Page 63 / BEWA FAM15-70Siem 3099574e en 2009-10-08.doc 2008-10-06... -
Page 64: Eu Declaration Of Conformity (Only For Mobile Version)
FAM 15/30/50/70 EU declaration of conformity (only for mobile version) EU declaration of conformity (only for mobile version) HYDAC FILTER SYSTEMS GMBH Postfach 12 51 66273 Sulzbach / Saar Germany Industriegebiet 66280 Sulzbach / Saar Germany Telephone: ++49 (0) 6897 509 01 Internet: www.hydac.com... - Page 65 Notes...
- Page 66 Notes...
- Page 67 Notes...
- Page 68 HYDAC Filter Systems GmbH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-Mail: filtersystems@hydac.com...
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