Hydac FluidAqua Mobil FAM 15 Operating And Maintenance Instructions Manual
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Summary of Contents for Hydac FluidAqua Mobil FAM 15
- Page 1 FAM 15/30/50/70 FluidAqua Mobil With integrated heater Operating and maintenance instructions English (translation of original instructions) Document no.: 3117080d...
- Page 2 HYDAC Filtertechnik GmbH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the explicit written agreement from HYDAC Filtertechnik. Contraventions are liable to compensation. Exclusion of liability We made every endeavor to ensure the accuracy of the contents of this document.
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Page 3: Table Of Contents
4.3.3 Water connection (optional) ................. 22 4.3.4 Electrical Installation..................... 23 4.3.5 Initial filling of the vacuum pump ................23 4.3.5.1 Water ring vacuum pump (FAM-x-x-x-x/xxxx-x-x-x-S/SW-x-/x)..... 23 4.3.5.2 Rotary vane vacuum pump (FAM-x-x-x-x/xxxx-x-x-x-D-x-/x)......24 HYDAC Filtertechnik GmbH Page 3 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... - Page 4 Shutdown, storage and disposal................. 30 Shutdown and storage ..................... 30 Disposing of the FAM ....................31 Troubleshooting......................32 Technical data ....................... 34 10 Spare parts ........................35 11 Type label........................36 HYDAC Filtertechnik GmbH Page 4 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05...
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Page 5: Preface
If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC Filtertechnik GmbH Division Service technology / Filter systems Technical Documentation Department PO Box 12 51... -
Page 6: Customer Service
When making modifications or performing repair work to components affecting the safety of the product, the product may not be put back into operation until it has been examined and released by a HYDAC representative. Please notify us immediately of any modifications made to the product whether by you or a third party. -
Page 7: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC Filtertechnik GmbH Page 7 BEWA FAM15-70 mit Heizer 3117080d en... -
Page 8: Safety Information And Instructions
Modifications to the FluidAqua Mobil made by the user or purchaser • Improper monitoring of unit components that are subject to wear and tear • Improperly performed repair work HYDAC Filtertechnik GmbH Page 8 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 9: Explanation Of Symbols And Warnings
Proper or designated use of the product extends to the following: • Observing all the notes contained in these operating instructions. • Performing requisite inspection and maintenance work. HYDAC Filtertechnik GmbH Page 9 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 10: Improper Use
Replace any loose connections or damaged cables immediately. Caution: Pressurized fluids can cause fatal injury. It is therefore mandatory that you observe all of the safety regulations applicable to work with pressurized fluids! HYDAC Filtertechnik GmbH Page 10 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 11: 1.8 Training And Instruction Of Personnel
If work on live components is required, a second individual should be present to switch off the unit if necessary. HYDAC Filtertechnik GmbH Page 11 BEWA FAM15-70 mit Heizer 3117080d en... -
Page 12: Maintenance, Servicing And Troubleshooting
Do not make any modifications (design modifications, extensions) to the FluidAqua Mobil without the prior consent of the manufacturer. Any design modifications or extensions may not be made without HYDAC Filtertechnik GmbH’s express prior written approval. Immediately replace any machine components which are not in perfect condition. -
Page 13: Checking The Scope Of Delivery
Four-sided hollow socket key, 6 mm Technical documentation: Operating instructions FAM Service and maintenance instructions FAM Electrical wiring diagram Operating and maintenance instructions for vacuum pump Supplementary operating instructions (depending on FAM design) HYDAC Filtertechnik GmbH Page 13 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 14: Description Of The System
Hydraulic and lubrication oils which require or are compatible with Viton seals FAM-xx-X-x-x/xxxx-xxx-xx-D-x-x HFD fluids (not for pure phosphate esters which require EPDM seals). Contact the manufacturer for approval before using other operating fluids. HYDAC Filtertechnik GmbH Page 14 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 15: System Components
8. Vacuum pump 9. Suction filter 10.Ring bolts for the transport with crane 11.Evacuation pump 12.Charge pump 13.Condensate collection canister (There can be deviations due to different types.) HYDAC Filtertechnik GmbH Page 15 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 16: Performance
*Values are examples. Dewatering speeds depend on the type of oil, water content, temperature or age of oil, for example. The dewatering speed is basically dependent on: Dewatering speed Water content Fluid temperature Detergent additives Volumetric flow of the FAM HYDAC Filtertechnik GmbH Page 16 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 17: Functioning
The Water ring vacuum pump version only (FAM-x-x-x-x/xxxx-x-x-x-S/SW-x-/x). In models with a rotary vane pump (FAM-x-x-x-x/xxxx-x-x-x-D-x-/x ), water is discharged from the vacuum pump as water vapor. HYDAC Filtertechnik GmbH Page 17 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... - Page 18 When the emergency stop is pressed, all motors are switched off and the 2/2 directional valve is closed at the inlet by a spring. Version FAM-x-x-x-x/xxxx-x-x-x-SW-x-/x HYDAC Filtertechnik GmbH Page 18 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05...
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Page 19: Possible Applications
Tank 2. Because part of the flow is not filtered before transfer by pumping, Tank 2 has to be cleaned in the bypass flow (see 3.5.1) after transfer. HYDAC Filtertechnik GmbH Page 19 BEWA FAM15-70 mit Heizer 3117080d en... - Page 20 - FAM 15/30/50/70 can be switched on/off from a control room - FAM 15/30/50/70 can be switched on/off by a level sensor in the transfer by pumping operation mode. HYDAC Filtertechnik GmbH Page 20 BEWA FAM15-70 mit Heizer 3117080d en...
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Page 21: Transport, Setup, Connection, Start-Up
Sufficient room to operate and maintain the unit must be left around the main switch. Maintain a minimum of a 0.8 m clearance to the right and left of the FAM to ensure unimpeded access. HYDAC Filtertechnik GmbH Page 21 BEWA FAM15-70 mit Heizer 3117080d en... -
Page 22: Connection
To prevent strong turbulence in the vacuum pump tank when the operating pressure is high, the pressure must be reduced. Set the downstream pressure according to the accompanyingHoneywell operating manual. Downstream pressure: max. 5 bar Version FAM-x-x-x-x/xxxx-x-x-x-SW-x-/x HYDAC Filtertechnik GmbH Page 22 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 23: Electrical Installation
For related malfunction messages, see chapter 5.0. To avoid damage to the vacuum pump you should use antifreeze compound if the ambient temperature is below 10°C (commercial antifreeze for cars). HYDAC Filtertechnik GmbH Page 23 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 24: Rotary Vane Vacuum Pump (Fam-X-X-X-X/Xxxx-X-X-X-D-X-/X)
If the MIN level is reached, synthetic vacuum pump oil must be added per DIN 51506, group VDL, ISO VG100. We recommend using only original Busch oils suitable for the application. They can be ordered from HYDAC using the following part numbers: Description Part no.:... -
Page 25: Commissioning
FluidAqua operating Automatic mode Now set the vacuum pressure with the throttle valve on the right next to the vacuum pressure gauge (see 1.3), depending upon the operating viscosity. HYDAC Filtertechnik GmbH Page 25 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 26: Setting The Vacuum Pressure
If the temperature reaches the upper switching point (SP2), the heater will be switched off (typical setting value: 55°C). If the "Heater" signal lamp in the control cabinet is lit up, the heater is in operation. HYDAC Filtertechnik GmbH Page 26 BEWA FAM15-70 mit Heizer 3117080d en... -
Page 27: Switching Off
Wait until this message appears in the display. Ready for operation --> Press start Now move the main switch to the position "0". The unit is switched off. HYDAC Filtertechnik GmbH Page 27 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 28: Operation
Stop FAM. Run-down and evacuation of the vacuum column. Acknowledging all rectified malfunctions. Button for special functions (depending on version) Select German language (or other languages depending on version). Select English language. HYDAC Filtertechnik GmbH Page 28 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 29: Menu For Manual Operation
Closes the 2/2-directional control valve. „Valve open“ Opens the 2/2 directional valve With this key combination you can exit the manual menu. The Manual menu shuts itself off after 15 minutes. HYDAC Filtertechnik GmbH Page 29 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 30: Performing Maintenance
Maintenance and service instructions FAM-15/30/50/70", Document no.: 3168098 Shutdown, storage and disposal Shutdown and storage The unit is to be drained completely before being put into extended storage. HYDAC Filtertechnik GmbH Page 30 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 31: Disposing Of The Fam
This applies in particular to the oil in the unit and components covered with oil. HYDAC Filtertechnik GmbH Page 31 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 32: Troubleshooting
Exchange two phases sequence sequence or supply Ceck voltage voltage too low Dry running Level switch in the Reactor is filling too Check suction strainer, check suction pipe, HYDAC Filtertechnik GmbH Page 32 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... - Page 33 V pump > max vacuum pump rotary vane vacuum with the operating pump instruction in chapter "4.3.5 Filling the vacuum pump for the first time". Check vacuum settings. HYDAC Filtertechnik GmbH Page 33 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05...
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Page 34: Technical Data
1.1 kW 1.6 kW 1.6 kW See Type plate heater Heater: Electrical Unit: See type plate at unit connections values: Weight: approx. 950 kg Information at 50 Hz HYDAC Filtertechnik GmbH Page 34 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 35: Spare Parts
Suction filter0 D 200 W/HC 1269748 Vacuum pump Upon request Pressure gauge 639989 2/2-directional control valve 639939 Pressure hose Upon request Suction hose Upon request Level switch (reactor) 1204801 HYDAC Filtertechnik GmbH Page 35 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05... -
Page 36: Type Label
Type label The type plate is located on the front panel. Please adopt the data in these operating instructions to simplify the identification of the unit for enquiries. HYDAC Filtertechnik GmbH Page 36 BEWA FAM15-70 mit Heizer 3117080d en 2008-03-05...
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