Download Print this page

JCROffroad JL JLRK Install Instructions Manual

Full roof rack

Advertisement

Quick Links

JL F U LL
R OOF R AC K
IN S TAL L I NSTRU C TIO NS
Please read the mounting instructions below carefully before attempting to install.
Check out the install video on the product page for factory rack disassembly.
Thank you for purchasing from JcrOffroad! Checkout our website, www.jcroffroad.com for other great off-road
products. Be sure to rate and review our product online. If you have any questions or are missing parts, please
don't hesitate to call us at 269-353-1184!

Advertisement

loading
Need help?

Need help?

Do you have a question about the JL JLRK and is the answer not in the manual?

Questions and answers

Summary of Contents for JCROffroad JL JLRK

  • Page 1 Check out the install video on the product page for factory rack disassembly. Thank you for purchasing from JcrOffroad! Checkout our website, www.jcroffroad.com for other great off-road products. Be sure to rate and review our product online. If you have any questions or are missing parts, please...
  • Page 2: Inclu De D H Ar Dwar E

    INCLU DE D H AR DWAR E 1/4” USS Washer 1/4"-20 X 3/4" Button Head 5/16”-18 X 1” Button Head 1/4"-20 Serr. Flange Nut 1/4” ID 1/4"-20 X 3/8" Washer Button Head Included with light bar cutout option. 1/4"-20 5/16”-18 X 3/4” T-Nut Button Head Included with light...
  • Page 3: Included Parts

    I N CLUD E D PARTS 1L/1R Included with light bar cutout option.
  • Page 4 A SS E M BLY Assemble the rack on the ground. Start by mounting the crossbars between the 2 side rails. For this, use the1/4”-20 X 3/4” button head bolts and the 1/4” ID washers (2 per bar per side). Make sure the machined slot in the rail of the crossbar is facing up, so that you can easily add t-nuts to mount your gear.
  • Page 5 A SS E MB LY Next, mount the strip of trim to the bottom edge of the front fairing. Start just to the outside of the peak of the bottom edge and continue until it reaches the equivalent point on the other side of the fairing. Cut off any extra.
  • Page 6 AS SE M BLY Next, mount the front and rear fairings. To do this, use the1/4”-20 X 3/4” button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. The front fairing will need 2 of each per side and the rear fairing will also need 2 of each per side.
  • Page 7 AS SE M BLY Next, attach the inner mounts to the outside of the side rails using the 1/4”-20 X 3/4” button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. Make sure to use the first, third and fourth sets of holes to attach your mounts.
  • Page 8 AS SE M BLY Next, put the assembled rack onto your roof, making sure that the mounts are on the inside of the rain gutters. We recommend positioning it behind the Freedom Panels so the front fairing sits just short of the gap between the Freedom Panels and the rest of the roof.
  • Page 9 A SSE MBLY With everything roughly in place, make any adjustments to the mounts that are necessary to get an equal gap between the bottom of the side rails and the vehicle, down the length of the roof and tighten them fully against the side rails.
  • Page 10 4 0” L IG HT B AR A S S E M B LY Slide 2 t-nuts into each of the channels on the top side of the front-most crossbar using the slots. Then, place each light bar mount over one pair of t-nuts and loosely bolt it in place using the 1/4”-20 X 3/8”...
  • Page 11 D I M E N SI O N S...