Related Manuals for KEB F5-SERVO
Summary of Contents for KEB F5-SERVO
- Page 1 COMBIVERT F5 INSTRUCTIONS FOR USE | INSTALLATION F5-SERVO HOUSING A Translation of the original manual Document 20097575 EN 1L...
- Page 2 Non-observance of the safety instructions leads to the loss of any liability claims. The safety and warning instructions specified in this manual do not lay claim on completeness. KEB reserves the right to change/adapt specifications and technical data without prior notice. The used...
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Page 3: Table Of Contents
3.3.6 Connection of a braking resistor with temperature monitoring in accordance with UL ..14 Encoder interface connection .....................14 3.4.1 Resolver connection at KEB motors with connector X3A ...........14 3.4.2 Incremental encoder input / -emulation X3B ..............15 Control board Servo ......................16 3.5.1 Control terminal strip X2A....................16... -
Page 4: Safety And Operating Instructions
Important, absolutely read Safety and operating instructions Safety and operating instructions for drive converters (in conformity with the Low-Voltage Directive 2006/95/EC) 1. General 5. Electrical connection In operation, drive converters, depending on their degree of When working on live drive converters, the applicable national protection, may have live, uninsulated, and possibly also moving accident prevention rules (e.g. -
Page 5: Product Description
The operation of other electric consumers is prohibited and can lead to the destruction of the unit. On delivery the controllers are tuned to the servo motors supplied by KEB. Servo controllers are components which are intended for the installation in electric systems or maschines. -
Page 6: Technical Data
Product description Technical data Inverter size Housing size Phases Output rated power [kVA] Output rated current Output rated current UL Stand still current Max. short time current OC-tripping current Rated switching frequency [kHz] Max. switching frequency [kHz] Power loss at nominal operating Power loss at DC operating Heat sink power losses Heat sink power losses (DC) - Page 7 Product description Inverter size Housing size Phases Output rated power [kVA] Output rated current Output rated current UL Stand still current Max. short time current OC-tripping current Rated switching frequency [kHz] Max. switching frequency [kHz] Power loss at nominal operating Power loss at DC operating Heat sink power losses Heat sink power losses (DC)
- Page 8 Product description Site altitude maximal 2000 m above sea level. With site altitudes over 1000 m a derating of 1 % per 100 m must be taken into consideration. Overload function EN - 8...
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Page 9: Dimensions And Terminals
Product description Dimensions and Terminals U, V, W Connection for servo motor PA, PB Connection for braking resistor T1, T2 Connection for temperature sensor / switch L1, N/L2, L3 1/3-phase mains connection (230V-class) L1, L2, L3 3-phase mains connection (400V-class) ++, -- DC voltage supply in-/output for DC-supply networks 250...370 V DC (230V class) -
Page 10: Installation And Connection
- ideal in a metal cable duct. • Mount COMBIVERT well conducting with the mounting plate. Remove the paint before- hand. You can find further instructions regarding the EMC-conform wiring in the Internet at KEB. EN - 10... -
Page 11: Connection Of Power Circuit
• DC-Supply 420…747 V DC (++, --) • DC-Supply 250…370 V DC (++, --) Absolutely observe the connecting voltage of the KEB COMBIVERT. A 230V-unit will be immediately destructed on a 400V-power supply. Never exchange the mains and motor cables. -
Page 12: Mains Connection
Installation and Connection 3.3.3 Mains connection Mains connection 230 V 1-phase Mains connection 230 V 3-phase 3 x 1.5 mm² 4 x 1.5 mm² X1.A X1.A N/L2 N/L2 3 x 230 V AC 1 x 230 V AC Mains connection 400 V 3-phase Protection •... -
Page 13: Connection Of The Temperature Monitoring
Installation and Connection • Plug in all connectors only in off-circuit condition ! • Observe correct phase sequence of the motor ! • Shielded motor line Motor connector X1.B gr/ye ext. brake supply unit Brake + with own voltage supply Brake –... -
Page 14: Connection Of A Braking Resistor With Temperature Monitoring In Accordance With Ul
! Encoder interface connection The plugs may only be connected / disconnected when the inverter and supply voltage are disconnected ! 3.4.1 Resolver connection at KEB motors with connector X3A • Maximum line length 50 m Housing Housing... -
Page 15: Incremental Encoder Input / -Emulation X3B
Installation and Connection RJ45-Connector assignment free free free free green REF+ blue SIN+ SIN - yellow REF- gray COS+ pink COS- 3.4.2 Incremental encoder input / -emulation X3B The encoder interface X3 is switchable from an incremental encoder emulation to an in- cremental encoder input. -
Page 16: Control Board Servo
Installation and Connection Control board Servo 3.5.1 Control terminal strip X2A … • Tightening torque 0,22 0,25 Nm (2 lb inches) 1 2 5 7 8 10 11 12 13 16 18 19 21 22 24 25 26 • Use shielded/drilled cables •... -
Page 17: Connection Of The Control Terminal Strip
Installation and Connection 3.5.2 Connection of the control terminal strip Set value signal Set value potentiometer 0…±10 V DC 3…10 kΩ Analog output ±10 V DC max. 5 mA external voltage supply 20…30 V DC ±0 % max. 30 V DC 0.01…1 A Connect potential equalizing line only if a potential difference of >30 V exists between the controls. -
Page 18: Operation Of The Unit
4.1.2 Digital operator (part number 00F5060-1100) As an accessory for the local operation of the KEB COMBIVERT F5 an operator is available. To prevent malfunctions, the inverter must be brought into nOP status before connecting / disconnecting the operator (open control release). When starting the inverter, it is always started with the last stored values or the factory setting. -
Page 19: Remote Control
PC / Operator Part number 0058025-001D Housing (PE) F5-Operator 4.1.4 Remote control For remote control of the KEB COMBIVERT F5 a special HSP5 operator is available. Operator Cable The last three digits of the part number indicate the 00F5060-9000 00F50C0-2xxx length of the cable in dm. -
Page 20: Resetting Error Messages
4.2.3 password input The KEB COMBIVERT is outfitted with a comprehensive password protection. In dependence on the entered password the following modes are possible: Display Mode... -
Page 21: Parameter Description For F5 Servo
CP-Parameters Parameter description for F5 servo Display Parameter Setting range Resolution Default Unit ENTER Based on CP.00 password input 0...9999 ud.01 CP.01 encoder 1 speed ±4000 0,125 ru.09 CP.02 set value display ±4000 0,125 ru.01 CP.03 inverter state 0...255 ru.00 CP.04 apparent current 0...6553,5 ru.15... - Page 22 CP.20 as well. The adjustment values of known motors of the KEB COMBIVERT S4 series must be multiplied by the pole-pair number of the motor. The lower 16 bits of the result must be entered in CP.20.
- Page 23 CP-Parameters CP.21 encoder 1 rotation The speed display at CP.1 must be positive when the engine runs manual in clockwise direction. The signals SIN+ and SIN- of the resolver have to be changed, if the sign is wrong. Please ensure that the signals are not short-circuited with the internal shield. The signals A(+) and A(-) must be changed for units with SIN/COS encoder.
- Page 24 CP-Parameters Value Function rot. reverse (not at nOP, LS, abnormal stopping or error) OL2 warning I-control limit active n-control limit active abs.val. ANOUT1 > level abs.val. ANOUT2 > level ANOUT1 > level ANOUT2 > level driver VCC active abs.val. act.power > level active power >...
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Page 25: Annex A
Annex A Annex A Overload characteristic Release time [s] Load [%] On exceeding a load of 105% the overload integrator starts. When falling below the inte- grator counts backwards. Error E.OL is triggered if the integrator achieves the overload characteristic. Calculation of the motor voltage The motor voltage for dimensioning of the drive is depending on the used components. -
Page 26: Storage
If the capacitor starts running with rated voltage, it is tried to build the oxide film abrupt again. This causes heat and gas and leads to the destruction of the capacitor. In order to avoid defectives, the KEB COMBIVERT must be started up depending on the storage period in accordance with the following specification: Storage period <... -
Page 27: Changing The Response Threshold Of The Braking Transistor
Input voltages as before, however double the times per year. Eventually change capacitors. Eventually change capacitors. After expiration of this start-up the KEB COMBIVERT can be operated on nominal rating conditions or delivered to a new storage. Changing the response threshold of the braking transistor (not valid for control type „BASIC“) -
Page 28: Annex B
In this case the operator may need to take corresponding measures. UL Marking Acceptance according to UL is marked at KEB inverters with the adjacent logo on the type plate. To be conform according to UL for use on the North American Market the following instructions must be observed (original text of the UL-File): •... - Page 29 Annex B • Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the Manufacturer In- structions, National Electrical Code and any additional local codes, or the equivalent. Table for input fusing of inverters F5 – A – housing, stand-alone drive units: Inverter Input Voltage UL248 Fuse...
- Page 30 Annex B • For 480 V Models, F5-A, Modular Drive System, consisting of two drive units, Cat. No. 07F5A1A-3E2F: "Suitable For Use On A Circuit Capable Of Delivering Not More Than 10000 rms Symmetrical Amperes, 480 Volts Maximum, when Protected by Class CC Fuses only, rated max.
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Page 31: Additional Manuals
Unit-specific instructions • Part 2 Power Circuit • Part 3 Control Circuit Service notes • Up- /Download of parameter lists with KEB COMBIVERT • Error messages Instruction and information for construction and development • Application Manual • Preparation of a user-defined parameter menu •...
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