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WINCH MODELS:
20YPSHY-CAD, 20YPSDS-CAD
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in
serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
YP HYDRAULIC WINCH
OWNERS MANUAL
Register your product online
ENGLISH
Doc-rev 20241219
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Summary of Contents for Warrior Winches 20YPSDS-CAD
- Page 1 YP HYDRAULIC WINCH OWNERS MANUAL WINCH MODELS: ENGLISH 20YPSHY-CAD, 20YPSDS-CAD Register your product online Doc-rev 20241219 SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in...
- Page 2 INTRODUCTION WINCH MANUAL INTRODUCTION GETTING TO KNOW YOUR WINCH Congratulations on your purchase of a winch. We design and build Your winch is a powerful piece of machinery. It is important that you winches to strict specifications and with proper use and maintenance your understand the basics of its operation and specifications so that winch should bring you years of satisfying service.
- Page 3 WINCH MANUAL IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS DANGER DANGER When re-spooling the cable Ensure that the cable spools in the under-wind position with the cable entering the drum from the DO NOT EXCEED RATED CAPACITY. bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight tension on the cable while pushing the remote control button to draw in the cable.
- Page 4 IMPORTANT SAFETY INSTRUCTIONS WINCH MANUAL WARNING NOTICE Keep children away. Children must never be allowed in the work area, The vehicle engine should always be kept running during winching Do not let them handle machines, tools, extension cords or operate operation to minimize battery drain and maximize power and speed this tool.
- Page 5 WINCH MANUAL IMPORTANT SAFETY INSTRUCTIONS CAUTION WARNING Always re-spool cable neatly after any operation this will avoid any Do not operate tool if under the influence of alcohol or drugs. winch cable misalignment for the next use Read warning labels on prescription to determine if your judgment or reflexes are impaired while taking drugs.
- Page 6 WINCH MANUAL HYDRAULIC PRINCIPAL CHART AND INSTALLATION: – Plumbing Connections: Keep all hoses away from any areas where center and closed-center. An open center valve allows a continuous flow heat may be considered too extreme such as an exhaust, turbo or of system hydraulic fluid through the valve even when the selector is not in any moving parts.
- Page 7 HYDRAULIC PRINCIPAL CHART AND INSTALLATION: WINCH MANUAL Hydraulic Brake Motor Winches Counter Balance Valve Control Unit Directional Valve Relief Valve Pump Hydraulic Power System Oil Tank Engine Balance Valve Directional Control Valve Winch Motor Engine Pump Relief Valve Cooler Throttle Valve Oil Filter Reservoir...
- Page 8 WINCH MANUAL AIR CLUTCH OPERATION AIR CLUTCH OPERATION DANGER These winches are not designed to be installed on 4x4, or any off-road Air clutch for free spool vehicle, by doing so will void your warranty. The hydraulic system needs a relief valve to ensure the system safety. The absence of such a valve could cause serious damage the winch and(or) serious injury or death.
- Page 9 WINCH MANUAL MAINTENANCE PRECAUTIONS MAINTENANCE PRECAUTIONS Overhaul When the hydraulic winch doesnt work or has malfunctioned is confirmed, 1. Correct use of the hydraulic winch can effectively increase the life of the operator/user can check and repair if qualified to do so. in instances the winch by many years.
- Page 10 WINCH MANUAL TROUBLESHOOTING TROUBLESHOOTING Problem Cause Solution Insufficiently hydraulic system pressure. Check relief valve regulate pressure. Check all the plumbing fixtures according to the Winch does not does not turn Improper connections of hydraulic system, no working principle chart. oil into motor. Defective directional control valve.
- Page 11 WARRIOR WINCH is free of defects for a period of minimum 5 Authorized Agent. years (winch dependent as per above) Warrior Winches reserves the right to replace any part or whole unit with a The Warranty DOES NOT cover the cost of transportation / shipping newer design of the same function.
- Page 12 SPECIFICATIONS WINCH MANUAL SPECIFICATIONS 20YPSHY-CAD Rated line pull lbs (kg) 20000 (9072) Motor displacement 100ml/r Oil flow 15~75L/min Pressure 17.5Mpa Gear reduction ratio 39:1 Cable (Dia.× L) Ø9/16” × 164 ‘ (Ø14mm×50m) Drum size(Dia.× L) Ø5.4 “×12.4” (Ø138mm×316mm) Mounting bolt pattern 17.0 “×2.5 “...
- Page 13 WINCH MANUAL SPECIFICATIONS SPECIFICATIONS 20YPSDS-CAD Rated line pull lbs (kg) 20000 (9072) Motor displacement 100ml/r Oil flow 15~75L/min Pressure 17.5Mpa Gear reduction ratio 39:1 Cable (Dia.× L) Ø0.63” × 151 ‘ (Ø16mm×46m) Drum size(Dia.× L) Ø5.4 “×10.86” (Ø138mm×276mm) Mounting bolt pattern 17.0 “×2.5 “...
- Page 14 SPECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING WINCH ASSEMBLY DRAWING 20YPSDS-CAD...
- Page 15 WINCH MANUAL SPECIFICATIONS WINCH PARTS LIST (20YPSDS-CAD) Part Number Description Qty. Part Number Description Qty. 37 HX2000027 HX2000001 Screw M12 x 35 Screw 38 HX2000028 HX2000002 Lock Washer Ø12 Seal Ring 39 HX2001000 HX2000100 Hydraulic Motor Tube Fittings Assembly 40 HX2001100...
- Page 16 WINCH MANUAL SPECIFICATIONS WINCH ASSEMBLY DRAWING 20YPSHY-CAD...
- Page 17 SPECIFICATIONS WINCH MANUAL WINCH PARTS LIST (20YPSHY-CAD) Part Number Description Qty. Part Number Description Qty. 37 HX2000027 HX2000001 Screw M12 x 35 Screw 38 HX2000028 HX2000002 Lock Washer ø12 Seal Ring 39 HX2001000 HX2000100 Hydraulic Motor Tube Fittings Assembly 40 HX2001100 HX2000003 Screw M8 x 30 Balanced Valve Assembly...
- Page 18 For warranty enquiries please contact us at: technical@warriorwinches.com...
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