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WINCH MODELS:
T125S12-CAD, T125A12-CAD
T114S12-CAD, T114A12-CAD
T180S12-CAD, T180A12-CAD
T120S12-CAD, T120A12-CAD
T122S12-CAD, T122A12-CAD, T122A12M/2-CAD
T225S12-CAD, T225A12-CAD
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in
serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
T1000 WINCH
OWNERS MANUAL
Register your product online
ENGLISH
Doc-rev 20240409
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Table of Contents
Related Manuals for Warrior Winches T125S12-CAD
Summary of Contents for Warrior Winches T125S12-CAD
- Page 1 T1000 WINCH OWNERS MANUAL WINCH MODELS: ENGLISH T125S12-CAD, T125A12-CAD T114S12-CAD, T114A12-CAD T180S12-CAD, T180A12-CAD T120S12-CAD, T120A12-CAD T122S12-CAD, T122A12-CAD, T122A12M/2-CAD T225S12-CAD, T225A12-CAD Register your product online Doc-rev 20240409 SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in...
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Page 2: Getting To Know Your Winch
INTRODUCTION WINCH MANUAL INTRODUCTION GETTING TO KNOW YOUR WINCH Congratulations on your purchase of a winch. We design and build Your winch is a powerful piece of machinery. It is important that you winches to strict specifications and with proper use and maintenance your understand the basics of its operation and specifications so that winch should bring you years of satisfying service. -
Page 3: Important Safety Instructions
WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS IMpORTANT SAFETY INSTRUCTIONS DANGER DANGER When re-spooling the cable Ensure that the cable spools in the under-wind position with the cable entering the drum from the DO NOT EXCEED RATED CAPACITY. bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight tension on the cable while pushing the remote control button to draw in the cable. - Page 4 IMpORTANT SAFETY INSTRUCTIONS WINCH MANUAL WARNING NOTICE Keep children away. Children must never be allowed in the work area, The vehicle engine should always be kept running during winching Do not let them handle machines, tools, extension cords or operate operation to minimize battery drain and maximize power and speed this tool.
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Page 5: Winch Assembly And Mounting
WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS CAUTION WARNING Always re-spool cable neatly after any operation this will avoid any Do not operate tool if under the influence of alcohol or drugs. winch cable misalignment for the next use Read warning labels on prescription to determine if your judgment or reflexes are impaired while taking drugs. -
Page 6: Rigging Techniques
WINCH MANUAL RIGGING TECHNIQUES 1. Your winch is designed with a bolt pattern that is standard in WIRELESS SWITCH RECEIVER this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular vehicle and mounting channels. - Page 7 RIGGING TECHNIQUES WINCH MANUAL CAUTION NOTICE NEVER attach the clevis hook back onto the winch cable as this could Short pulls from an angle can be used to straighten the vehicle/ cause damage to the cable. equipment. Long pulls should be done with the wire rope in a straight line to winch/vehicle, see above illustration.
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Page 8: Winching Techniques A-Z
WINCH MANUAL WINCHING TECHNIQUES A-Z WINCHING TECHNIQUES A-Z y. Disconnect the remote control lead and store in a clean, dry place. z. Clean and inspect connections and mounting hardware for next winching operation. a. Take time to asses your situation and plan your pull. b. -
Page 9: Troubleshooting
WINCH MANUAL TROUBLESHOOTING TROUBLESHOOTING Problem Cause Solution Remote assembly not connected properly Check remote lead and connections. Loose battery cable connections Check battery and connections. Defective remote assembly Replace remote lead assembly. Motor does not turn on Check for voltage at armature port with Switch Defective motor pressed. -
Page 10: Warranty
(7) other causes beyond the control of the Seller after delivery of the Product to the Sellers Authorized Agent. BPE Solutions North America are the sole distributors of these WARRIOR WINCHES and associated brands/equipment. Other Exclusions This Warranty does not cover steel cables, synthetic ropes, fairleads, BPE Solutions North America (“seller”... -
Page 11: Specifications
SpECIFICATIONS WINCH MANUAL SpECIFICATIONS T125S12-CAD, T125A12-CAD Rated line pull 12500 lbs (5670 kgs) Gear reduction ratio 228:1 Motor 12V:Input: 4.6kW/ 6.2hp; Output: 2.1kW/ 2.8hp Overall dimensions 22.6”×6.3”×10.2” 574mm×160mm×259mm Drum size Ø2.48 “×8.5 “ (Ø63mm×217mm) T125S12-CAD T125A12-CAD Cable Ø3/8”×65.6 ‘ (Ø9.2mm×20m) Ø25/64”×65.6 ‘... - Page 12 SpECIFICATIONS WINCH MANUAL SpECIFICATIONS T114S12-CAD, T114A12-CAD Rated line pull 14500 lbs (6577 kgs) Gear reduction ratio 228:1 Motor 12V:Input: 5.4kW / 7.2hp; Output: 2.7kW / 3.6hp Overall dimensions 24.1”×6.3”×10.2” 612 mm ×160mm ×259mm Drum size Ø2.48 “×8.5 “ (Ø63mm×217mm) T114S12-CAD T114A12-CAD Cable Ø7/16”×65.6 ‘...
- Page 13 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING T125S12-CAD, T125A12-CAD, T114S12-CAD, T114A12-CAD...
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Page 14: Winch Parts List
SpECIFICATIONS WINCH MANUAL WINCH pARTS LIST (T125S12-CAD, T125A12-CAD, T114S12-CAD, T114A12-CAD) Part Number Description Qty. Part Number Description Qty. 37 T1000029 T1000001 Lock Washer Ø6 Gear—Housing 38 T1000030 T1000002 Screw M6x 20 Think Flat Washer Ø6 39 T1000001 T1000100/T1450100 Motor Assembly Lock Washer Ø6... - Page 15 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS T180S12-CAD, T180A12-CAD Rated line pull 18000 lbs (8165 kgs) Gear reduction ratio 430:1 Motor 12V:Input: 5.4kW / 7.2hp;Output: 2.9 kW /3.9hp Overall dimensions 24.4”×8.4”×11.1” 620mm ×214mm ×282mm Drum size Ø3.5 “×8. 5” (Ø89mm×217mm) T180S12-CAD T180A12-CAD Cable Ø15/32 “×65.6 ‘...
- Page 16 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING T180S12-CAD...
- Page 17 SpECIFICATIONS WINCH MANUAL WINCH pARTS LIST (T180S12-CAD) Part Number Description Qty. Part Number Description Qty. 36 T180S0800 T180S0001 Terminal Protector Control Box Assembly 37 T180S0028 T180S0002 Screw M8 x 20 Screw M10×35 38 T180S0029 T180S0003 Lock Washer Ø8 Lock Washer Ø10 T180S0100 Motor Assembly 39 T180S0030...
- Page 18 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING T180A12-CAD...
- Page 19 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (T180A12-CAD) Part Number Description Qty. Part Number Description Qty. 36 T180A0800 T180A0001 Terminal Protector Control Box Assembly 37 T180A0028 T180A0002 Screw M8 x 20 Screw M12×30 38 T180A0029 T180A0003 Lock Washer Ø8 Lock Washer Ø12 39 T180A0030 T180A0100 Motor Assembly...
- Page 20 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS T120S12-CAD, T120A12-CAD Rated line pull 20000 lbs (9072 kgs) Gear reduction ratio 430:1 Motor 12V:Input: 6.2kW / 8.3hp; Output: 3.3kW / 4.4hp Overall dimensions 24.6”×8.4”×11.1” 625mm ×214mm ×282mm Drum size Ø3.5 “×8. 5” (Ø89mm×217mm) T120S12-CAD T120A12-CAD Cable Ø15/32 “×65.6 ‘...
- Page 21 SpECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING T120S12-CAD...
- Page 22 SpECIFICATIONS WINCH MANUAL WINCH pARTS LIST (T120S12-CAD) Part Number Description Qty. Part Number Description Qty. 36 T120S0800 T120S0001 Terminal Protector Control Box Assembly 37 T120S0028 T120S0002 Screw M8 x 20 Screw M10×35 38 T120S0029 T120S0003 Lock Washer Ø8 Lock Washer Ø10 T120S0100 Motor Assembly 39 T120S0030...
- Page 23 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING T120A12-CAD...
- Page 24 SpECIFICATIONS WINCH MANUAL WINCH pARTS LIST (T120A12-CAD) Part Number Description Qty. Part Number Description Qty. 36 T120A0800 T120A0001 Terminal Protector Control Box Assembly 37 T120A0028 T120A0002 Screw M8 x 20 Screw M12×30 38 T120A0029 T120A0003 Lock Washer Ø8 Lock Washer Ø12 T120A0100 Motor Assembly 39 T120A0030...
- Page 25 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS T122S12-CAD, T122A12-CAD, T122A12M/2-CAD Rated line pull 22000 lbs (9979 kgs) Gear reduction ratio 450:1 Motor 12V:Input: 5.5kW / 7.4hp; Output: 2.9kW / 3.9hp Overall dimensions 25.12”×8.4”×11.4” 638 mm ×214mm ×289mm Drum size Ø3.46 “×8.4 “ (Ø88mm×213mm) T122S12-CAD T122A12-CAD T122A12M/2-CAD...
- Page 26 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING T122S12-CAD, T122A12-CAD, T122A12M/2-CAD...
- Page 27 SpECIFICATIONS WINCH MANUAL WINCH pARTS LIST (T122S12-CAD, T122A12-CAD, T122A12M/2-CAD) Part Number Description Qty. Part Number Description Qty. 37 T2200031 T2200001 Lock Washer Ø8 Lock Washer Ø10 38 T2200032 T2200002 Screw M8x 25 Flat Washer Ø10 39 T2200700 T2200100 Motor Assembly Roller Fairlead T2200003 Ring Seals...
- Page 28 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS T225S12-CAD, T225A12-CAD Rated line pull 25000 lbs (11340 kgs) Gear reduction ratio 450:1 Motor 12V:Input: 6.4kW / 8.6hp; Output: 3.1kW / 4.2hp Drum size Ø4.72 “×7.8 “ (Ø120mm×198mm) T225S12-CAD T225A12-CAD Cable Ø7/13”×65.6 ‘ (Ø13.8mm×20m) Ø9/16”×65.6 ‘ (Ø14mm×20m) 25.12”×12.32”×11.6”...
- Page 29 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING T225S12-CAD...
- Page 30 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (T225S12-CAD) Part Number Description Qty. Part Number Description Qty. 37 T2250031 T2250001 Lock Washer Ø8 Nut M10 38 T2250032 T2250002 Screw M8x 25 Lock Washer Ø10 T2250100 Motor Assembly 39 T2250033 Flat Washer Ø10 T2250003 Ring Seals 40 T2250700...
- Page 31 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING T225A12-CAD...
- Page 32 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (T22AS12-CAD) Part Number Description Qty. Part Number Description Qty. 37 T2250031 T2250001 Lock Washer Ø8 Nut M10 38 T2250032 T2250002 Screw M8x 25 Lock Washer Ø12 T2250100 Motor Assembly 39 T2250033 Flat Washer Ø12 T2250003 Ring Seals 40 T2250700...
- Page 33 For warranty and repair enquiries, please contact the retailer where you purchased your winch product. technical@warriorwinches.com...
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