Table of Contents
Advertisement
Quick Links
WINCH MODELS:
13JR02H-CAD, 15JR02H-CAD
20JR02H-CAD, 25JR02H-CAD
30JR02H-CAD
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in
serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
JR HYDRAULIC WINCH
OWNERS MANUAL
ENGLISH
Doc-rev 20230906
Advertisement
Table of Contents
Related Manuals for Warrior Winches 13JR02H-CAD
Summary of Contents for Warrior Winches 13JR02H-CAD
- Page 1 JR HYDRAULIC WINCH OWNERS MANUAL WINCH MODELS: ENGLISH 13JR02H-CAD, 15JR02H-CAD 20JR02H-CAD, 25JR02H-CAD 30JR02H-CAD Doc-rev 20230906 SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in...
-
Page 2: Getting To Know Your Winch
INTRODUCTION WINCH MANUAL INTRODUCTION GETTING TO KNOW YOUR WINCH Congratulations on your purchase of a winch. We design and build Your winch is a powerful piece of machinery. It is important that you winches to strict specifications and with proper use and maintenance your understand the basics of its operation and specifications so that winch should bring you years of satisfying service. -
Page 3: Important Safety Instructions
WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS IMpORTANT SAFETY INSTRUCTIONS DANGER DANGER When re-spooling the cable Ensure that the cable spools in the under-wind position with the cable entering the drum from the DO NOT EXCEED RATED CAPACITY. bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight tension on the cable while pushing the remote control button to draw in the cable. - Page 4 IMpORTANT SAFETY INSTRUCTIONS WINCH MANUAL WARNING NOTICE Keep children away. Children must never be allowed in the work area, The vehicle engine should always be kept running during winching Do not let them handle machines, tools, extension cords or operate operation to minimize battery drain and maximize power and speed this tool.
-
Page 5: Winch Assembly And Mounting
WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS CAUTION WARNING Always re-spool cable neatly after any operation this will avoid any Do not operate tool if under the influence of alcohol or drugs. winch cable misalignment for the next use Read warning labels on prescription to determine if your judgment or reflexes are impaired while taking drugs. -
Page 6: Installation
WINCH MANUAL HYDRAULIC pRINCIpAL CHART AND INSTALLATION: – Mounting The Balance Valve: The balance valve supplied should Hydraulic flow control valves are adept at controlling the flow of these liquids from the pumps to cylinders and motors. Their primary function is be already connected to motor. - Page 7 HYDRAULIC pRINCIpAL CHART AND INSTALLATION: WINCH MANUAL Winch Hydraulic Motor Balance Valve Selector Valve Relief Valve Oil Tank Engine Control Valve Winch Motor Check Valve Engine Pump Relief Cooler Valve Oil Filter Oil Tank...
-
Page 8: Operation
WINCH MANUAL OpERATION OpERATION CAUTION Always leave at least five turns of cable on the drum. Review Winch Air + Manual mixed clutch Safety Warnings and Precautions, before continuing. 3. Engage clutch: Rotate clutch lever in the direction shown (Manual) or turn off the air supply (Air Operated) 4. - Page 9 WINCH MANUAL MAINTENANCE pRECAUTIONS Storage 6. The opening pressure of the balancing valve must be 0.1-0.4Mpa higher than the brake, or the winch will shake when lowering it down. The Hydraulic winch should be stored in the warehouse where the air is Our company has tested hoisting and adjusted balancing valves for dry and no corrosive gas.
-
Page 10: Troubleshooting
BPE Solutions North America can arrange a suitable collection method BPE Solutions North America are the sole distributors of these (Charges apply). WARRIOR WINCHES and associated brands/equipment. Warranty Exclusions BPE Solutions North America (“seller” or BPE) warrants to the original The Warranty does not cover the cost of labour or transportation/shipping retail buyer only (“Buyer”) that any mechanical component of this genuine... -
Page 11: Specifications
SpECIFICATIONS WINCH MANUAL SpECIFICATIONS 13JR02H-CAD Rated line pull lbs (kg) 29700 (13500) Motor displacement 200ml/r Oil flow 15~75L/min Pressure 19Mpa Gear reduction ratio 37.8:1 Cable (Dia.× L) Ø0.79”×131’ (Ø20mm×40m) Drum size(Dia.× L) Ø7.46 “×13.39”(Ø189.5mm×340mm) Mounting bolt pattern 20.55 “×7.09”×11.02” (522mm×180mm×280mm) 8-M20 41.06”×19.69”×16.14”... - Page 12 SpECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING 13JR02H-CAD...
- Page 13 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (13JR02H-CAD) Part Number Description Qty. Part Number Description Qty. 13JR0001 Screw M10 x 50 Gear Carrier Assembly 37 13JR0500 (Input) 13JR0002 Lock Washer Ø10 38 13JR0033 Gear-Ring 13JR0003 Tubing 39 13JR0034 Gear—Input Sun 13JR0004...
- Page 14 SpECIFICATIONS WINCH MANUAL SpECIFICATIONS 15JR02H-CAD Rated line pull lbs (kg) 33000 (15000 ) Motor displacement 250ml/r Oil flow 10~120L/min Pressure 20Mpa Gear reduction ratio 40.6:1 Cable (Dia.× L) Ø0.87"×164' (Ø22mm×50m) Drum size(Dia.× L) Ø8.27 "×13.39"(Ø210mm×340mm) Mounting bolt pattern 20.55 "×7.09"×11.02" (522mm×180mm×280mm) 8-M20 42.13"×19.69"×16.34"...
- Page 15 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING 15JR02H-CAD...
- Page 16 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (15JR02H-CAD) Part Number Description Qty. Part Number Description Qty. 15JR0001 Screw M10 x 60 Gear Carrier Assembly 37 15JR0500 (Input) 15JR0002 Lock Washer Ø10 38 15JR0033 Gear-Ring 15JR0003 Tubing 39 15JR0034 Gear—Input Sun 15JR0004 Balanced Valve Assembly 40 15JR0600 Clutch Assembly...
- Page 17 SpECIFICATIONS WINCH MANUAL SpECIFICATIONS 20JR02H-CAD Rated line pull lbs (kg) 44000 (20000) Motor displacement 315ml/r Oil flow 10~120L/min Pressure 20Mpa Gear reduction ratio 36:1 Cable (Dia.× L) Ø1.02"×147' (Ø26mm×45m) Drum size(Dia.× L) Ø8.27"×13.39"(Ø210mm×340mm) Mounting bolt pattern 20.94"×6.3"×11.02" (532mm×160mm×280mm) 8-M24 46.61”×20.2”×16.54” Overall dimensions (L×W×H) 1184mm ×513mm ×420mm Net weight Ibs(kg)
- Page 18 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING 20JR02H-CAD...
- Page 19 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (20JR02H-CAD) Part Number Description Qty. Part Number Description Qty. 38 20JR0034 20JR0001 Screw M12 x 40 Nylon pad I 39 20JR0035 20JR0002 Lock Washer Ø12 Nylon pad II 40 20JR0036 20JR0003 Tubing joint Transmission spline 20JR0004 Tubing 20JR0037...
- Page 20 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS 25JR02H-CAD Rated line pull lbs (kg) 55000 (25000) Motor displacement 315ml/r Oil flow 10~120L/min Pressure 18Mpa Gear reduction ratio 53:1 Cable (Dia.× L) Ø1.18"×164' (Ø30mm×50m) Drum size(Dia.× L) Ø10.63 "×14.2"(Ø270mm×360mm) Mounting bolt pattern 24 "×6.7"×12.2" (610mm×170mm×310mm) 8-M27 49.65”×25.2”×21.3”...
- Page 21 SpECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING 25JR02H-CAD...
- Page 22 SpECIFICATIONS WINCH MANUAL WINCH pARTS LIST (25JR02H-CAD) Part Number Description Qty. Part Number Description Qty. 25JR0001 Screw M12 x 40 Gear—Output Sun 38 25JR0500 Assembly 25JR0002 Lock Washer Ø12 Gear Carrier 39 25JR0034 25JR0003 Tubing joint Assembly(Output) 25JR0004 Tubing 40 25JR0035 Nylon pad III 25JR0005 Balanced Valve Assembly...
- Page 23 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS 30JR02H-CAD Rated line pull lbs (kg) 66000 (30000) Motor displacement 500ml/r Oil flow 10~120L/min Pressure 16Mpa Gear reduction ratio 53:1 Cable (Dia.× L) Ø1.26"×147' (Ø32mm×45m) Drum size(Dia.× L) Ø10.63 "×14.2"(Ø270mm×360mm) Mounting bolt pattern 24 "×6.7"×12.2" (610mm×170mm×310mm) 8-M27 50.24”×25.2”×21.3”...
- Page 24 SpECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING 30JR02H-CAD...
- Page 25 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (30JR02H-CAD) Part Number Description Qty. Part Number Description Qty. 30JR0001 Screw M12 x 40 Gear—Output Sun 38 30JR0500 Assembly 30JR0002 Lock Washer Ø12 Gear Carrier 39 30JR0034 30JR0003 Tubing joint Assembly(Output) 30JR0004 Tubing 40 30JR0035 Nylon pad III 30JR0005 Balanced Valve Assembly...
- Page 26 For warranty and repair enquiries, please contact the retailer where you purchased your winch product. support@warriorwinches.com...