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WINCH MODELS:
10JP, 13JP, 15JP, 20JP, 25JP, 30JP
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in
serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
JP HYDRAULIC WINCH
OWNERS MANUAL
ENGLISH
Doc-rev 20230322
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Table of Contents
Related Manuals for Warrior Winches 10JP
Summary of Contents for Warrior Winches 10JP
- Page 1 OWNERS MANUAL WINCH MODELS: ENGLISH 10JP, 13JP, 15JP, 20JP, 25JP, 30JP Doc-rev 20230322 SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
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Page 2: Getting To Know Your Winch
INTRODUCTION WINCH MANUAL INTRODUCTION GETTING TO KNOW YOUR WINCH Congratulations on your purchase of a winch. We design and build Your winch is a powerful piece of machinery. It is important that you winches to strict specifications and with proper use and maintenance your understand the basics of its operation and specifications so that winch should bring you years of satisfying service. -
Page 3: Important Safety Instructions
WINCH MANUAL IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS DANGER DANGER When re-spooling the cable Ensure that the cable spools in the under-wind position with the cable entering the drum from the DO NOT EXCEED RATED CAPACITY. bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight tension on the cable while pushing the remote control button to draw in the cable. - Page 4 IMPORTANT SAFETY INSTRUCTIONS WINCH MANUAL WARNING NOTICE Keep children away. Children must never be allowed in the work area, The vehicle engine should always be kept running during winching Do not let them handle machines, tools, extension cords or operate operation to minimize battery drain and maximize power and speed this tool.
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Page 5: Winch Assembly And Mounting
WINCH MANUAL IMPORTANT SAFETY INSTRUCTIONS CAUTION WARNING Always re-spool cable neatly after any operation this will avoid any Do not operate tool if under the influence of alcohol or drugs. winch cable misalignment for the next use Read warning labels on prescription to determine if your judgment or reflexes are impaired while taking drugs. -
Page 6: Installation
WINCH MANUAL HYDRAULIC PRINCIPAL CHART AND INSTALLATION: – Plumbing Connections: Keep all hoses away from any areas where center and closed-center. An open center valve allows a continuous flow heat may be considered too extreme such as an exhaust, turbo or of system hydraulic fluid through the valve even when the selector is not in any moving parts. - Page 7 HYDRAULIC PRINCIPAL CHART AND INSTALLATION: WINCH MANUAL Hydraulic Brake Motor Winches Counter Balance Valve Control Unit Directional Valve Relief Valve Pump Hydraulic Power System Oil Tank Engine Balance Valve Directional Control Valve Winch Motor Engine Pump Relief Valve Cooler Throttle Vavle Oil Filter Reservoir...
- Page 8 WINCH MANUAL AIR CLUTCH OPERATION AIR CLUTCH OPERATION DANGER These winches are not designed to be installed on 4x4, or any off-road Air clutch for free spool vehicle, by doing so will void your warranty. The hydraulic system needs a relief valve to ensure the system safety. The absence of such a valve could cause serious damage the winch and(or) serious injury or death.
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Page 9: Maintenance Precautions
WINCH MANUAL MAINTENANCE PRECAUTIONS MAINTENANCE PRECAUTIONS Overhaul When the hydraulic winch doesnt work or has malfunctioned is confirmed, 1. Correct use of the hydraulic winch can effectively increase the life of the operator/user can check and repair if qualified to do so. in instances the winch by many years. -
Page 10: Troubleshooting
WINCH MANUAL TROUBLESHOOTING TROUBLESHOOTING Problem Cause Solution Insufficiently hydraulic system pressure. Check relief valve regulate pressure. Check all the plumbing fixtures according to the Winch does not does not turn Improper connections of hydraulic system, no working principle chart. oil into motor. Defective directional control valve. -
Page 11: Specifications
SPECIFICATIONS WINCH MANUAL SPECIFICATIONS 10JP Rated line pull 10000 kgs Motor displacement 100ml/r Oil flow 15~75L/min Pressure 20Mpa Gear reduction ratio 39:1 Cable (Dia.× L) Ø19/32”×157 ‘ (Ø15mm×48m) Drum size(Dia.× L) Ø5.4 “×12.4” (Ø138mm×316mm) Mounting bolt pattern 17.0 “×2.5 “ ×7.6 “ (431mm×64mm×192mm) 8-M14 Overall dimensions (L×W×H) - Page 12 SPECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING 10JP...
- Page 13 WINCH MANUAL SPECIFICATIONS WINCH PARTS LIST (10JP) Part Number Description Qty. Part Number Description Qty. 37 C220NH1200 C220NH0001 Screw M12 x 35 Cable Assembly C220NH0002 Lock Washer Ø12 C220NH010 Hydraulic Motor C220NH0003 Screw M8 x 30 C220NH0200 Break / Shaft Assembly...
- Page 14 SPECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING 13JP...
- Page 15 WINCH MANUAL SPECIFICATIONS WINCH PARTS LIST (13JP) Part Number Description Qty. Part Number Description Qty. 38 GB93-87 GB5783-86 Bolt M8*20 Gasket 10 39 GB5783-86 GB93-87 Gasket 8 Bolt M10*30 GB70.1-2000 Screw M12*55 40 IYJ100A.3-4 Motor seat GB893.1-86 check ring 65 Z30A-16 Spring GB3452.1-2005...
- Page 16 WINCH MANUAL SPECIFICATIONS SPECIFICATIONS 13JP Rated Torque 12500 LBF-FT [17000 Nm] Wire Rope Capacity 160 FT [50 m] Wire Rope Ø18 mm, Optional Item Design Standard ISO 4301 & SAE J706 Hydraulic Motor Sauer Danfoss OMS 200 Hydraulic Operating Pressure 2465 PSI [17 MPa] Free Spooling Clutch Pneumatic...
- Page 17 SPECIFICATIONS WINCH MANUAL SPECIFICATIONS 15JP Rated Torque 11000 LBF-FT[15000 Nm] Wire Rope Capacity 160 FT [50 m] Wire Rope Ø22 mm, Optional Item Design Standard ISO 4301 & SAE J706 Hydraulic Motor Sauer Danfoss OMS 245 Hydraulic Operating Pressure 2320 PSI [16 MPa] Free Spooling Clutch Pneumatic Pneumatic Clutch Pressure...
- Page 18 WINCH MANUAL SPECIFICATIONS WINCH ASSEMBLY DRAWING 15JP...
- Page 19 WINCH MANUAL SPECIFICATIONS WINCH PARTS LIST (15JP) Part Number Description Qty. Part Number Description Qty. 38 GB93-87 GB5783-86 Bolt M8*20 Gasket 10 39 GB5783-86 GB93-87 Gasket 8 Bolt M10*30 GB70.1-2000 Screw M12*55 40 IYJ150.3-4 Motor seat GB893.1-86 check ring 65 Z30A-16 Spring GB3452.1-2005...
- Page 20 WINCH MANUAL SPECIFICATIONS WINCH ASSEMBLY DRAWING 20JP...
- Page 21 SPECIFICATIONS WINCH MANUAL WINCH PARTS LIST (20JP) Part Number Description Qty. Part Number Description Qty. 38 GB93-87 GB5783-86 Bolt M8*20 Gasket 10 39 GB5783-86 GB93-87 Gasket 8 Bolt M10*30 40 IYJ200.3-4 GB70.1-2000 Screw M12*55 Motor seat GB893.1-86 check ring 65 Z30A-16 Spring 42 GB3452.1-86...
- Page 22 SPECIFICATIONS WINCH MANUAL SPECIFICATIONS 20JP Rated Torque 16500 LBF-FT [22371 Nm] Wire Rope Capacity 160 FT [50 m] Wire Rope Ø26 mm, Optional Item Design Standard ISO 4301 & SAE J706 Hydraulic Motor Sauer Danfoss OMT 310 Hydraulic Operating Pressure 2465 PSI [17 MPa] Free Spooling Clutch Pneumatic...
- Page 23 WINCH MANUAL SPECIFICATIONS SPECIFICATIONS 25JP Rated Torque 25000 LBF-FT [34000 Nm] Wire Rope Capacity 180 FT [55 m] Wire Rope Ø30 mm, Optional Item Design Standard ISO 4301 & SAE J706 Hydraulic Motor Sauer Danfoss OMT 310 Hydraulic Operating Pressure 2610 PSI [18 MPa] Free Spooling Clutch Pneumatic...
- Page 24 SPECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING 25JP...
- Page 25 WINCH MANUAL SPECIFICATIONS WINCH PARTS LIST (25JP) Part Number Description Qty. Part Number Description Qty. 38 GB93-87 GB5783-86 Bolt M8*20 Gasket 10 39 GB5783-86 GB93-87 Gasket 8 Bolt M10*30 GB70.1-2000 Screw M12*55 40 IYJ250.3-4 Motor seat GB893.1-86 check ring 65 Z30A-16 Spring GB3452.1-2005...
- Page 26 WINCH MANUAL SPECIFICATIONS WINCH ASSEMBLY DRAWING 30JP...
- Page 27 SPECIFICATIONS WINCH MANUAL WINCH PARTS LIST (30JP) Part Number Description Qty. Part Number Description Qty. 38 GB93-87 GB5783-86 Bolt M8*20 Gasket 10 39 GB5783-86 GB93-87 Gasket 8 Bolt M10*30 40 IYJ250.3-4 GB70.1-2000 Screw M12*55 Motor seat GB893.1-86 check ring 65 Z30A-16 Spring 42 GB3452.1-86...
- Page 28 WINCH MANUAL SPECIFICATIONS SPECIFICATIONS 30JP Rated Torque 33000 LBF-FT [41000 Nm] Wire Rope Capacity 180 FT [55 m] Wire Rope Ø32 mm, Optional Item Design Standard ISO 4301 & SAE J706 Hydraulic Motor Sauer Danfoss OMT 500 Hydraulic Operating Pressure 2465 PSI [17 MPa] Free Spooling Clutch Pneumatic...
- Page 29 For warranty and repair enquiries, please contact the retailer where you purchased your winch product. support@warriorwinches.com...