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WINCH MODELS:
20SPS12, 20SPS24, 20SPA12 20SPA24,
25SPS12, 25SPS24, 25SPA12, 25SPA24,
35SPS12, 35SPS24, 35SPA12, 35SPA24,
45SPS12, 45SPS24, 45SPA12, 45SPA24,
150HST12, 150HST24, 250HST12,
250HST24, 450HST12, 450HST24,
45EWHST12, 45EWHST24
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in
serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
NINJA WINCH
OWNERS MANUAL
ENGLISH
Doc-rev 20230425
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Table of Contents
Related Manuals for Warrior Winches 20SPS12
Summary of Contents for Warrior Winches 20SPS12
- Page 1 NINJA WINCH OWNERS MANUAL WINCH MODELS: ENGLISH 20SPS12, 20SPS24, 20SPA12 20SPA24, 25SPS12, 25SPS24, 25SPA12, 25SPA24, 35SPS12, 35SPS24, 35SPA12, 35SPA24, 45SPS12, 45SPS24, 45SPA12, 45SPA24, 150HST12, 150HST24, 250HST12, 250HST24, 450HST12, 450HST24, 45EWHST12, 45EWHST24 Doc-rev 20230425 SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in...
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Page 2: Getting To Know Your Winch
INTRODUCTION WINCH MANUAL INTRODUCTION GETTING TO KNOW YOUR WINCH Congratulations on your purchase of a winch. We design and build Your winch is a powerful piece of machinery. It is important that you winches to strict specifications and with proper use and maintenance your understand the basics of its operation and specifications so that winch should bring you years of satisfying service. -
Page 3: Important Safety Instructions
WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS IMpORTANT SAFETY INSTRUCTIONS DANGER DANGER When re-spooling the cable Ensure that the cable spools in the under-wind position with the cable entering the drum from the DO NOT EXCEED RATED CAPACITY. bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight tension on the cable while pushing the remote control button to draw in the cable. - Page 4 IMpORTANT SAFETY INSTRUCTIONS WINCH MANUAL WARNING NOTICE Keep children away. Children must never be allowed in the work area, The vehicle engine should always be kept running during winching Do not let them handle machines, tools, extension cords or operate operation to minimize battery drain and maximize power and speed this tool.
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Page 5: Winch Assembly And Mounting
WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS CAUTION WARNING Always re-spool cable neatly after any operation this will avoid any Do not operate tool if under the influence of alcohol or drugs. winch cable misalignment for the next use Read warning labels on prescription to determine if your judgment or reflexes are impaired while taking drugs. -
Page 6: Rigging Techniques
WINCH MANUAL RIGGING TECHNIQUES utilize this bolt pattern for the most popular vehicle and mounting channels. If you cannot find a kit locally, contact us and we will provide you with the name of a dealer near you. If you utilize the mounting channel, you must ensure that it is mounted on a flat surface so that the three major sections (motor, drum and gear housing) are properly aligned. -
Page 7: Winching Techniques A-Z
WINCHING TECHNIQUES A-Z WINCH MANUAL i. Start your engine to ensure power is being replenished to the vehicle battery. j. Power in the wire rope guiding the wire under tension to draw up the slack in the wire. Once the wire is under tension stand well clear. Never stand or step over the wire rope under tension. -
Page 8: Maintenance
WINCH MANUAL MAINTENANCE MAINTENANCE 1. Periodically check the tightness of mounting bolts and electrical connections. Remove all dirt or corrosion and always keep clean. 2. Do not attempt to disassemble the gear box. Repairs should be done by the manufacturer or an authorized repair center. 3. - Page 9 WINCH MANUAL HOW TO FIx THE CLAMp (HOIST MODELS ONLY) HOW TO FIx THE CLAMp (HOIST MODELS ONLY) 4. Put the bolt M6 X 65 in and go through out from another hole. 5. Then screw the cap of bolt. 1.
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Page 10: Troubleshooting
WINCH MANUAL TROUBLESHOOTING TROUBLESHOOTING Problem Cause Solution Remote assembly not connected properly Check remote lead and connections. Loose battery cable connections Check battery and connections. Defective remote assembly Replace remote lead assembly. Motor does not turn on Check for voltage at armature port with Switch Defective motor pressed. -
Page 11: Other Exclusions
WARRANTY* WINCH MANUAL WARRANTY* Other Exclusions This Warranty does not cover steel cables, synthetic ropes, fairleads, BPE Limited Ltd are the sole distributors of these WARRIOR wireless remotes or any exterior finishes outside thirty (30) Days from WINCHES and associated brands/equipment. purchase. -
Page 12: Specifications
SpECIFICATIONS WINCH MANUAL SpECIFICATIONS 20SpS12, 20SpS24, 20SpA12 20SpA24 Rated line pulls 2000 lbs (907 kgs) Gear reduction ratio 153:1 Motor 12V:Input: 1.7kW / 2.3hp; Output: 0.6kW /0.8hp 24V:Input: 1.9kW / 2.6hp; Output: 0.7kW /0.9hp Overall dimensions 12.5”×4.5”×7.24” 318mm ×113mm ×184mm Drum size Ø1.24”×2.87”... -
Page 13: Winch Assembly Drawing
WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING 20SpS12, 20SpS24, 20SpA12 20SpA24... -
Page 14: Winch Parts List
SpECIFICATIONS WINCH MANUAL WINCH pARTS LIST (20SpS12, 20SpS24, 20SpA12 20SpA24) Part Number Description Qty. Part Number Description Qty. 36 K201200-U K200100-U Motor Assembly U Type Control Box K200200 Gear-Box Assembly K200300 Planetary Gear Assembly Output Gear Ring K200400 Assembly K200001... - Page 15 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS 25SpS12, 25SpS24, 25SpA12, 25SpA24 Rated line pulls 2500 lbs (1134 kg) Gear reduction ratio 170:1 Motor 12V: Input: 1.9 kW/ 2.6hp; Output: 0.8 kW/ 1.1hp 24V: Input: 2.4 kW / 3.2hp; Output: 0.9 kW / 1.2hp Overall dimensions (L×W×H) 13.2”×4.5”×7.4”...
- Page 16 WINCH MANUAL SpECIFICATIONS 25SpS12, 25SpS24, 25SpA12, 25SpA24, WINCH ASSEMBLY DRAWING 35SpS12, 35SpS24, 35SpA12, 35SpA24...
- Page 17 SpECIFICATIONS WINCH MANUAL WINCH pARTS LIST (25SpS12, 25SpS24, 25SpA12, 25SpA24, 35SpS12, 35SpS24, 35SpA12, 35SpA24) Part Number Description Qty. Part Number Description Qty. 36 SP0350033 SP0250100 - for 25SP Motor Assembly Cap Screw M8 x 35 37 SP0350034 SP0350100 - for 35SP Motor Assembly Terminal Protector SP0350001...
- Page 18 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS 35SpS12, 35SpS24, 35SpA12, 35SpA24 Rated line pulls 3500 lbs (1588 kg) Gear reduction ratio 170:1 Motor 12V: Input: 2.4kW / 3.2hp; Output: 1.0 kW / 1.3hp 24V: Input: 2.9 kW / 3.9hp; Output: 1.2KW / 1.6hp Overall dimensions 13.6"×4.6"×7.4"...
- Page 19 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS 45SpS12, 45SpS24, 45SpA12, 45SpA24 Rated line pulls 4500 lbs (2041 kgs) Gear reduction ratio 172:1 Motor 12V:Input: 2.4 kW/ 3.2hp; Output: 1.0 kW/ 1.3hp 24V:Input: 2.9 kW / 3.9hp; Output: 1.3kW / 1.7hp Overall dimensions 14.9”×5.0”×7.9” 378mm ×126mm ×200mm Drum size Ø1.77”×3.7”...
- Page 20 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING 45SpS12, 45SpS24, 45SpA12, 45SpA24...
- Page 21 SpECIFICATIONS WINCH MANUAL WINCH pARTS LIST (45SpS12, 45SpS24, 45SpA12, 45SpA24) Part Number Description Qty. Part Number Description Qty. 36 X450900 X450001 Terminal Protector Cable Assembly X450100-U Motor Assembly 37 X450026 Strap 38 X450027 X450002 Thick Flat Washer Φ8 U Type Control Box Locking Washer Φ8 39 X450028 X450003...
- Page 22 SpECIFICATIONS WINCH MANUAL SpECIFICATIONS 150HST12, 150HST24 Rated line pulls 150 kg Gear reduction ratio 172:1 Motor 12V:Input: 2.4 kW/ 3.2hp; Output: 1.0 kW/ 1.3hp 24V:Input: 2.9 kW / 3.9hp; Output: 1.3kW / 1.7hp Overall dimensions 14.1”×5.0”×6.9” 359mm ×126mm ×175mm Drum size Ø1.77”×3.7”...
- Page 23 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING 150HST12, 150HST24, 250HST12, 250HST24...
- Page 24 SpECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING 150HST12, 150HST24, 250HST12, 250HST24...
- Page 25 WINCH MANUAL SpECIFICATIONS HOIST pARTS LIST (150HST12, 150HST24, 250HST12, 250HST24) Part Number Description Qty. Part Number Description Qty. 36 X450029 X450001 Terminal Protector Clump Weight I 37 X450030 X450100 Motor Assembly Screw M6 x 8 X450002 Thick Flat Washer Φ8 Remote Control Switch 38 X450800 (RC10)
- Page 26 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS 250HST12, 250HST24 Rated line pulls 250 kg Gear reduction ratio Motor 12V:Input: 2.4 kW/ 3.2hp; Output: 1.0 kW/ 1.3hp 24V:Input: 2.9 kW / 3.9hp; Output: 1.3kW / 1.7hp Overall dimensions 14.1”×5.0”×6.9” 359mm ×126mm ×175mm Drum size Ø1.77”×3.7”...
- Page 27 SpECIFICATIONS WINCH MANUAL SpECIFICATIONS 450HST12, 450HST24 Rated line pulls 4500 lbs (2041 kgs) Gear reduction ratio 172:1 Motor 1.95hp / 1.35kw Overall dimensions Ø1/4”×47.6’ (Ø 6.4mm×14.5m) Drum size Ø1.77”×3.8” (Ø 45mm×97 mm) Cable Ø1/4”×47.6’ (Ø 6.4mm×14.5m) Iten EWP4500D EWP4500A C4500EWX EWP4500U (front setting) Overall dimensions 14.2”×5.0”×5.6”...
- Page 28 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING 450HST12, 450HST24...
- Page 29 WINCH MANUAL WINCH pARTS LIST (450HST12, 450HST24) WINCH pARTS LIST ( 450HST12, 450HST24 Part Number Description Qty. Part Number Description Qty. 30 P450023 P450001 Terminal Protector Hex Flange Nut M8 31 P450003 Locking Washer Φ8 P450100-D Motor Assembly Thick Flat Washer Φ8 32 P450002 Thick Flat Washer Φ8 P450002...
- Page 30 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS 45EWHST12, 45EWHST24 Rated line pulls 900 lbs (408 kgs) Gear reduction ratio 172:1 Motor 12V:Input: 2.4 kW/ 3.2hp; Output: 1.0 kW/ 1.3hp 24V:Input: 2.9 kW / 3.9hp; Output: 1.3kW / 1.7hp Overall dimensions 14.9”×5.0”×7.9” 378mm ×126mm ×200mm Drum size Ø1.77”×3.7”...
- Page 31 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING 45EWHST12, 45EWHST24...
- Page 32 WINCH MANUAL WINCH pARTS LIST (45EWHST12, 45EWHST24) WINCH pARTS LIST ( 45EWHST12, 45EWHST24 Part Description Qty. Number X450001 Terminal Protector X450100-U Motor Assembly X450002 Thick Flat Washer Φ8 X450003 Locking Washer Φ8 X450004 Cap Screw M8 x 25 X450005 Locknut M8 X450006 Cap Screw M6 x 20 X450007...
- Page 33 BPE Solutions Deutschland GmbH, Altrottstrasse 31, 69190 Walldorf, Deutschland Gerät(e) / Dispositif (s) / Equipment 12V / 24V Ninja Electric Winch Modell / Modéle / Model 20SPS12, 20SPS24, 20SPA12, 20SPA24, 25SPS12, 25SPS24, 25SPA12, 25SPA24, 35SPS12, 35SPS24, 35SPA12, 35SPA24, 45SPS12, 45SPS24, 45SPA12, 45SPA24 Seriennummer / numéro de série / Serial Number...
- Page 34 Supplier and Issuer: BPE Holdings Ltd, Unit 17/18A Bradley Hall Trad Est, Bradley Lane, Wigan, WN6 0XQ, UK Equipment 12V, 24V Ninja Electric Winches Model 20SPS12, 20SPS24, 20SPA12, 20SPA24, 25SPS12, 25SPS24, 25SPA12, 25SPA24, 35SPS12, 35SPS24, 35SPA12, 35SPA24, 45SPS12, 45SPS24, 45SPA12,...
- Page 35 Zertifikatnr. / Certificat nr / Certificate No. MD-TCF220621-39334 -V12-BPE Lieferant und Emittent / Fournisseur et émetteur / Supplier and Issuer: BPE Solutions Deutschland GmbH, Altrottstrasse 31, 69190 Walldorf, Deutschland Gerät(e) / Dispositif (s) / Equipment 12V / 24V Ninja Hoist Winch Modell / Modéle / Model 150HST12, 150HST24, 250HST12, 250HST24, 45EWHST12, 45EWHST24...
- Page 36 Certificate No. TEZJ22062139336-V8-BPE Supplier and Issuer: BPE Holdings Ltd, Unit 17/18A Bradley Hall Trad Est, Bradley Lane, Wigan, WN6 0XQ, UK Equipment 12V / 24V Ninja Electric Lifting Hoist Model 150HST12, 150HST24, 250HST12, 250HST24, 45EWHST12, 45EWHST24 Serial Number In accordance with the following directives : Machinery Directive 2006/42/EC Electromagnetic Compatibility Directive 2014/30/EU In accordance with the following Standards:...
- Page 37 For warranty and repair enquiries, please contact the retailer where you purchased your winch product. Service & Technical Contacts United Kingdom: Germany: France: BPE Holdings BPE Solutions Deutschland GmbH BPE Solutions France SAS Unit 17-18 Altrottstraße 31 3 Boulevard de Belfort Bradley Hall Trading Estate D-69190 Walldorf 59000 Lille...