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WINCH MODELS:
10JR03H-CAD, 13JR03H-CAD,
15JR03H-CAD, 20JR03H-CAD,
25JR03H-CAD, 30JR03H-CAD
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in
serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
JR HYDRAULIC WINCH
OWNERS MANUAL
Register your product online
ENGLISH
Doc-rev 20240521
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Table of Contents
Related Manuals for Warrior Winches 10JR03H-CAD
Summary of Contents for Warrior Winches 10JR03H-CAD
- Page 1 JR HYDRAULIC WINCH OWNERS MANUAL WINCH MODELS: ENGLISH 10JR03H-CAD, 13JR03H-CAD, 15JR03H-CAD, 20JR03H-CAD, 25JR03H-CAD, 30JR03H-CAD Register your product online Doc-rev 20240521 SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in...
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Page 2: Getting To Know Your Winch
INTRODUCTION WINCH MANUAL INTRODUCTION GETTING TO KNOW YOUR WINCH Congratulations on your purchase of a winch. We design and build Your winch is a powerful piece of machinery. It is important that you winches to strict specifications and with proper use and maintenance your understand the basics of its operation and specifications so that winch should bring you years of satisfying service. -
Page 3: Important Safety Instructions
WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS IMpORTANT SAFETY INSTRUCTIONS DANGER DANGER When re-spooling the cable Ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top. To re-spool correctly, and while wearing gloves, DO NOT EXCEED RATED CAPACITY. - Page 4 IMpORTANT SAFETY INSTRUCTIONS WINCH MANUAL WARNING NOTICE Keep children away. Children must never be allowed in the work area, The vehicle engine should always be kept running during winching Do not let them handle machines, tools, extension cords or operate operation to minimize battery drain and maximize power and speed this tool.
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Page 5: Winch Assembly And Mounting
WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS CAUTION WARNING Always re-spool cable neatly after any operation this will avoid any Do not operate tool if under the influence of alcohol or drugs. winch cable misalignment for the next use Read warning labels on prescription to determine if your judgment or reflexes are impaired while taking drugs. -
Page 6: Installation
WINCH MANUAL HYDRAULIC pRINCIpAL CHART AND INSTALLATION: Hydraulic control valves are an essential component for optimizing system NOTICE performance. They’re used to regulate the flow rate and pressure of the hydraulic oil as it passes through a hoses or pipes, always maintaining the The reversible orientation does NOT apply to the 10JR03H model this speed and pressure. - Page 7 HYDRAULIC pRINCIpAL CHART AND INSTALLATION: WINCH MANUAL Winch Hydraulic Motor Balance Valve Selector Valve Relief Valve Oil Tank Engine Control Valve Winch Motor Check Valve Engine Pump Relief Cooler Valve Oil Filter Oil Tank...
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Page 8: Operation
WINCH MANUAL OpERATION Air + Manual mixed clutch for all other models OpERATION Air Clutch for 10JR03H-CAD Only Air clutch for free spool 58-116psi CLUTCH OUT WARNING – Clutch is in all the time, for clutch out, either use air with pressure 58~116 psi or rotate clutch lever (no air required). -
Page 9: Maintenance Precautions
WINCH MANUAL MAINTENANCE pRECAUTIONS 6. The opening pressure of the balancing valve must be 0.1-0.4Mpa CAUTION higher than the brake, or the winch will shake when lowering it down. Our company has tested hoisting and adjusted balancing valves for Always leave at least five turns of cable on the drum. - Page 10 WINCH MANUAL MAINTENANCE pRECAUTIONS Storage The Hydraulic winch should be stored in the warehouse where the air is dry and no corrosive gas. Do not put it under high temperature 50°C or at a -20°C environment for long-term storage, in case the aging of sealing parts are accelerated.
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Page 11: Troubleshooting
BPE Solutions North America can arrange a suitable collection method BPE Solutions North America are the sole distributors of these (Charges apply). WARRIOR WINCHES and associated brands/equipment. Warranty Exclusions BPE Solutions North America (“seller” or BPE) warrants to the original The Warranty does not cover the cost of labour or transportation/shipping retail buyer only (“Buyer”) that any mechanical component of this genuine... -
Page 12: Specifications
SpECIFICATIONS WINCH MANUAL SpECIFICATIONS 10JR03H Rated line pull Lbs (Kg) 22000 LBS (10000 kgs) Hydraulic Motor 100 ml/r Hydraulic Operating Pressure 20Mpa Gear reduction ratio 39:1 Mounting bolt pattern 17.0 “×2.5 “ ×7.6 “ (431mm×64mm×192mm) Cable (Dia.× L) Ø19/32”×157 ‘ (Ø15mm×48m) Drum size (Dia.×... - Page 13 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING 10JR03H...
- Page 14 SpECIFICATIONS WINCH MANUAL WINCH pARTS LIST (10JR03H) Part Number Description Qty. Part Number Description Qty. 37 C220NH1200 C220NH0001 Screw M12 x 35 Cable Assembly C220NH0002 Lock Washer Ø12 C220NH010 Hydraulic Motor C220NH0003 Screw M8 x 30 C220NH0200 Break / Shaft Assembly C220NH0004 Hex Flange Nut M14 C220NH0005...
- Page 15 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS 13JR03H-CAD Rated line pull lbs (kg) 29700 (13500) Motor displacement 200ml/r Oil flow 15~75L/min Pressure 19Mpa Gear reduction ratio 37.8:1 Cable (Dia.× L) Ø0.79”×131’ (Ø20mm×40m) Drum size(Dia.× L) Ø7.46 “×13.39”(Ø189.5mm×340mm) Mounting bolt pattern 20.55 “×7.09”×11.02” (522mm×180mm×280mm) 8-M20 41.06”×19.69”×16.14”...
- Page 16 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING 13JR03H-CAD...
- Page 17 SpECIFICATIONS WINCH MANUAL WINCH pARTS LIST (13JR03H-CAD) Part Number Description Qty. Part Number Description Qty. 13JR0001 Screw M10 x 50 Gear Carrier Assembly 37 13JR0500 (Input) 13JR0002 Lock Washer Ø10 38 13JR0033 Gear-Ring 13JR0003 Tubing 39 13JR0034 Gear—Input Sun 13JR0004 Balanced Valve Assembly 40 13JR0600 Clutch Assembly...
- Page 18 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS 15JR03H-CAD Rated line pull lbs (kg) 33000 (15000 ) Motor displacement 250ml/r Oil flow 10~120L/min Pressure 20Mpa Gear reduction ratio 40.6:1 Cable (Dia.× L) Ø0.87"×164' (Ø22mm×50m) Drum size(Dia.× L) Ø8.27 "×13.39"(Ø210mm×340mm) Mounting bolt pattern 20.55 "×7.09"×11.02" (522mm×180mm×280mm) 8-M20 42.13"×19.69"×16.34"...
- Page 19 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING 15JR03H-CAD...
- Page 20 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (15JR03H-CAD) Part Number Description Qty. Part Number Description Qty. 15JR0001 Screw M10 x 60 Gear Carrier Assembly 37 15JR0500 (Input) 15JR0002 Lock Washer Ø10 38 15JR0033 Gear-Ring 15JR0003 Tubing 39 15JR0034 Gear—Input Sun 15JR0004 Balanced Valve Assembly 40 15JR0600 Clutch Assembly...
- Page 21 SpECIFICATIONS WINCH MANUAL SpECIFICATIONS 20JR03H-CAD Rated line pull lbs (kg) 44000 (20000) Motor displacement 315ml/r Oil flow 10~120L/min Pressure 20Mpa Gear reduction ratio 36:1 Cable (Dia.× L) Ø1.02"×147' (Ø26mm×45m) Drum size(Dia.× L) Ø8.27"×13.39"(Ø210mm×340mm) Mounting bolt pattern 20.94"×6.3"×11.02" (532mm×160mm×280mm) 8-M24 46.61”×20.2”×16.54” Overall dimensions (L×W×H) 1184mm ×513mm ×420mm Net weight Ibs(kg)
- Page 22 SpECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING 20JR03H-CAD...
- Page 23 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (20JR03H-CAD) Part Number Description Qty. Part Number Description Qty. 38 20JR0034 20JR0001 Screw M12 x 40 Nylon pad I 39 20JR0035 20JR0002 Lock Washer Ø12 Nylon pad II 40 20JR0036 20JR0003 Tubing joint Transmission spline 20JR0004 Tubing 20JR0037...
- Page 24 SpECIFICATIONS WINCH MANUAL SpECIFICATIONS 25JR03H-CAD Rated line pull lbs (kg) 55000 (25000) Motor displacement 315ml/r Oil flow 10~120L/min Pressure 18Mpa Gear reduction ratio 53:1 Cable (Dia.× L) Ø1.18"×164' (Ø30mm×50m) Drum size(Dia.× L) Ø10.63 "×14.2"(Ø270mm×360mm) Mounting bolt pattern 24 "×6.7"×12.2" (610mm×170mm×310mm) 8-M27 49.65”×25.2”×21.3”...
- Page 25 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING 25JR03H-CAD...
- Page 26 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (25JR03H-CAD) Part Number Description Qty. Part Number Description Qty. 25JR0001 Screw M12 x 40 Gear—Output Sun 38 25JR0500 Assembly 25JR0002 Lock Washer Ø12 Gear Carrier 39 25JR0034 25JR0003 Tubing joint Assembly(Output) 25JR0004 Tubing 40 25JR0035 Nylon pad III 25JR0005 Balanced Valve Assembly...
- Page 27 SpECIFICATIONS WINCH MANUAL SpECIFICATIONS 30JR03H-CAD Rated line pull lbs (kg) 66000 (30000) Motor displacement 500ml/r Oil flow 10~120L/min Pressure 16Mpa Gear reduction ratio 53:1 Cable (Dia.× L) Ø1.26"×147' (Ø32mm×45m) Drum size(Dia.× L) Ø10.63 "×14.2"(Ø270mm×360mm) Mounting bolt pattern 24 "×6.7"×12.2" (610mm×170mm×310mm) 8-M27 50.24”×25.2”×21.3”...
- Page 28 WINCH MANUAL SpECIFICATIONS WINCH ASSEMBLY DRAWING 30JR03H-CAD...
- Page 29 WINCH MANUAL SpECIFICATIONS WINCH pARTS LIST (30JR03H-CAD) Part Number Description Qty. Part Number Description Qty. 30JR0001 Screw M12 x 40 Gear—Output Sun 38 30JR0500 Assembly 30JR0002 Lock Washer Ø12 Gear Carrier 39 30JR0034 30JR0003 Tubing joint Assembly(Output) 30JR0004 Tubing 40 30JR0035 Nylon pad III 30JR0005 Balanced Valve Assembly...
- Page 30 For warranty enquiries please contact us at: technical@warriorwinches.com...
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