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WINCH MODELS:
25TTAA12-CAD , 35TTAA12-CAD
45TTAA12-CAD , 45TTSU12-CAD
60TTAA12-CAD , 60TTSU12-CAD
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in
serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
TITAN WINCH
OWNERS MANUAL
Register your product online
ENGLISH
Doc-rev 20250123
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Table of Contents
Related Manuals for Warrior Winches TITAN 25TTAA12-CAD
Summary of Contents for Warrior Winches TITAN 25TTAA12-CAD
- Page 1 TITAN WINCH OWNERS MANUAL WINCH MODELS: ENGLISH 25TTAA12-CAD , 35TTAA12-CAD 45TTAA12-CAD , 45TTSU12-CAD 60TTAA12-CAD , 60TTSU12-CAD Register your product online Doc-rev 20250123 SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury.
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Page 2: Getting To Know Your Winch
WINCH MANUAL INTRODUCTION INTRODUCTION GETTING TO KNOW YOUR WINCH Congratulations on your purchase of a winch. We design and build Your winch is a powerful piece of machinery. It is important that you winches to strict specifications and with proper use and maintenance your understand the basics of its operation and specifications so that winch should bring you years of satisfying service. -
Page 3: Important Safety Instructions
WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS IMpORTANT SAFETY INSTRUCTIONS DANGER DANGER Failure to read and understand these warnings may result in personal injury and/or property damage. DO NOT EXCEED RATED CAPACITY. Always use gloves to protect hands when handling any type or cable/ rope. - Page 4 WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS CAUTION NOTICE Dress properly. Do not wear loose clothing or jewelry as they can Get to know your winch before you need to use it. We recommend be caught in moving parts. Protective, electrically non-conductive that you set up a few test runs to familiarize yourself with rigging clothes and non-skid footwear are recommended when working.
- Page 5 WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS CAUTION DANGER The winch cable must be wound onto the drum under a load of at least Keep hands and body away from Fairlead (cable intake slot) when 10% of the rated line pull or the outer wraps will draw into inner wraps operating.
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Page 6: Winch Assembly And Mounting
WINCH MANUAL WINCH ASSEMBLY AND MOUNTING WINCH ASSEMBLY AND MOUNTING Technical Parameters 1. Your winch is designed with a bolt pattern that is standard in – Transmitter battery type: Lithium battery (3.7v) this class of winch. Many winch mounting kits are available that –... -
Page 7: Rigging Techniques
WINCH MANUAL REMOTE CONTROL RIGGING TECHNIQUES LED Light Indicator Locate a suitable anchor such as a strong tree trunk or boulder. FLASH MODE MEANING ALWAYS use a sling or strap as an anchor point on a object, Never use the Solid Green Wired Connection Made cable or hook as a anchor point attached to an object. -
Page 8: Winching Techniques A-Z
WINCH MANUAL WINCHING TECHNIQUES A-Z WINCHING TECHNIQUES A-Z CAUTION When pulling a heavy load, place a blanket or jacket over the wire rope a. Take time to asses your situation and plan your pull. five or six feet from the hook because in the event of a broken cable it b. -
Page 9: Maintenance
WINCH MANUAL MAINTENANCE x. Secure the hook and hook strap. y. Disconnect the remote control lead and store in a clean, dry place. z. Clean and inspect connections and mounting hardware for next winching operation. MAINTENANCE 1. Periodically check the tightness of mounting bolts and electrical connections. -
Page 10: Troubleshooting
WINCH MANUAL TROUBLESHOOTING TROUBLESHOOTING Problem Cause Solution Remote assembly not connected properly Check remote lead and connections. Loose battery cable connections Check battery and connections. Defective remote assembly Replace remote lead assembly. Motor does not turn on Check for voltage at armature port with Switch Defective motor pressed. - Page 11 WINCH MANUAL WINCH WIRING DIAGRAM WINCH WIRING DIAGRAM BATTERY NEGATIVE ( - ) BATTERY BLACK BATTERY CABLE ( - ) RED BATTERY CABLE ( + ) BATTERY pOSITIVE ( + ) BATTERY NEGATIVE ( - ) BATTERY BLACK BATTERY CABLE ( - ) BATTERY pOSITIVE ( + ) RED BATTERY CABLE ( + ) BLACK BATTERY CABLE ( - )
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Page 12: Warranty
Authorized Agent. The Warranty DOES NOT cover the cost of transportation / shipping Warrior Winches reserves the right to replace any part or whole unit with a charges to our repair center, labor, replacement or installation of newer design of the same function. -
Page 13: Specifications
WINCH MANUAL SpECIFICATIONS SpECIFICATIONS 25TTAA12-CAD Rated line pull 2500 lbs (1134 kgs) Gear reduction ratio 166:1 Motor 12V:Input: 1.9kW / 2.6hp; Output: 0.9kW / 1.2hp Drum size Ø1.97”×3.7” (Ø50mm×94 mm) Overall dimensions 13.7”×5.0”×5.1” 349mm ×127mm ×129 mm Cable Ø 1/5”×45.9’ (Ø 5mm×14m) Mounting bolt pattern 4.88”... - Page 14 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS 35TTAA12-CAD Rated line pull 3500 lbs (1588 kgs) Gear reduction ratio 166:1 Motor 12V:Input: 2.4kW / 3.2hp; Output: 1.0kW / 1.3hp Drum size Ø1.97”×3.7” (Ø50mm×94 mm) Overall dimensions 13.7”×5.0”×5.1” 349mm ×127mm ×129 mm Cable Ø 1/5”×45.9’ (Ø 5mm×14m) Mounting bolt pattern 4.88”...
- Page 15 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS 45TTAA12-CAD, 45TTSU12-CAD Rated line pull 4500 lbs (2041 kgs) Gear reduction ratio 166:1 Motor 12V:Input: 2.5kW / 3.4hp; Output: 1.1 kW / 1.4hp Drum size Ø1.97”×5.4” (Ø50mm×138mm) Overall dimensions 45TTAA12-CAD 45TTSU12-CAD 15.5”×5.0”×5.1” 15.5”×5.0”×7.7” 393mm ×127mm ×129 mm 393mm ×127mm ×195 mm Cable Ø15/64”×49.2’...
- Page 16 WINCH MANUAL SpECIFICATIONS SpECIFICATIONS 60TTAA12-CAD, 60TTSU12-CAD Rated line pull 6000 lbs (2722 kgs) Gear reduction ratio 202:1 Motor 12V:Input: 2.5kW / 3.4hp; Output: 1.1kW / 1.4hp Drum size Ø 1.97”×5.4” (Ø 50mm×138mm) Overall dimensions 60TTAA12-CAD 60TTSU12-CAD 15.5”×5.0”×5.1” 15.5”×5.0”×7.7” 393mm ×127mm ×129 mm 393mm ×127mm ×195 mm Cable Ø9/32"×45.9' (Ø7mm×14m)
- Page 17 WINCH MANUAL WINCH ASSEMBLY DRAWING WINCH ASSEMBLY DRAWING 25TTAA12-CAD...
- Page 18 WINCH MANUAL WINCH ASSEMBLY DRAWING WINCH pARTS LIST (25TTAA12-CAD) Part Number Description Qty. Part Number Description Qty. 37 Q2500032 Q2500100 Motor Assembly Mounting Panel 38 Q2500033 Q2500001 Screw M6 x 20 Nut M8 39 Q2500034 Q2500002 Locking Washer Ø6 Thick Flat Washer Ø8 40 Q2500035 Q2500003 Tie bar...
- Page 19 WINCH MANUAL WINCH ASSEMBLY DRAWING WINCH ASSEMBLY DRAWING 35TTAA12-CAD...
- Page 20 WINCH MANUAL WINCH ASSEMBLY DRAWING WINCH pARTS LIST (35TTAA12-CAD) Part Number Description Qty. Part Number Description Qty. 37 Q3500032 Q3500100 Motor Assembly Mounting Panel 38 Q3500033 Q3500001 Screw M6 x 20 Nut M8 39 Q3500034 Q3500002 Locking Washer Ø6 Thick Flat Washer Ø8 40 Q3500035 Q3500003 Tie bar...
- Page 21 WINCH MANUAL WINCH ASSEMBLY DRAWING WINCH ASSEMBLY DRAWING 45TTAA12-CAD...
- Page 22 WINCH MANUAL WINCH ASSEMBLY DRAWING WINCH pARTS LIST (45TTAA12-CAD) Part Number Description Qty. Part Number Description Qty. 37 Q4500032 Motor Assembly Mounting Panel Q4500100 38 Q4500033 Nut M8 Q4500001 Screw M6 x 20 39 Q4500034 Thick Flat Washer Ø8 Q4500002 Locking Washer Ø6 40 Q4500035 Locking Washer Ø8...
- Page 23 WINCH MANUAL WINCH ASSEMBLY DRAWING WINCH ASSEMBLY DRAWING 45TTSU12-CAD...
- Page 24 WINCH MANUAL WINCH ASSEMBLY DRAWING WINCH pARTS LIST (45TTSU12-CAD) Part Number Description Qty. Part Number Description Qty. 37 Q4500037 Motor Assembly Thick Flat Washer Ø8 Q4500100 38 Q4500038 Locking Washer Ø8 Q4500001 Screw M6 x 20 39 Q4500039 Screw M8 x 25 Q4500002 Locking Washer Ø6 40 Q4500600...
- Page 25 WINCH MANUAL WINCH ASSEMBLY DRAWING WINCH ASSEMBLY DRAWING 60TTAA12-CAD...
- Page 26 WINCH MANUAL WINCH ASSEMBLY DRAWING WINCH pARTS LIST (60TTAA12-CAD) Part Number Description Qty. Part Number Description Qty. 37 Q6000032 Q6000100 Motor Assembly Mounting Panel 38 Q6000033 Q6000001 Screw M6 x 20 Nut M8 39 Q6000034 Q6000002 Locking Washer Ø6 Thick Flat Washer Ø8 40 Q6000035 Q6000003 Tie bar...
- Page 27 WINCH MANUAL WINCH ASSEMBLY DRAWING WINCH ASSEMBLY DRAWING 60TTSU12-CAD...
- Page 28 WINCH MANUAL WINCH ASSEMBLY DRAWING WINCH pARTS LIST (60TTSU2-CAD) Part Number Description Qty. Part Number Description Qty. 37 Q6000037 Q6000100 Motor Assembly Thick Flat Washer Ø8 38 Q6000038 Q6000001 Screw M6 x 20 Locking Washer Ø8 39 Q6000039 Q6000002 Locking Washer Ø6 Screw M8 x 25 40 Q6000600 Q6000003...
- Page 29 For warranty inquiries, please contact us at technical@warriorwinches.com...
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