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Related Manuals for Warrior Winches 8000
Summary of Contents for Warrior Winches 8000
- Page 1 ELECTRICAL WINCH 8000 / 8000-SR Assembly & Operating Instructions...
- Page 2 INTRODUCTION Congratulations on your purchase of a winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device.
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Page 3: Getting To Know Your Winch
GETTING TO KNOW YOUR WINCH Your 8000lb winch is a powerful piece of machinery. It is important that you understand the basics of its operation and specifications so that when you need to use it, you can use it with confidence and safety. Below is a list of the components of your winch and their use. -
Page 4: Winch Assembly And Mounting
11. Universal Flat Bed Mounting Channel: Your winch has been optional supplied with a flat bed mounting channel that can be mounted to most flat surfaces such as trailers, step bumpers, truck beds, etc. The mounting channel also has holes to accept your roller fairlead. 12. - Page 5 most popular vehicle and mounting channels. If you cannot find a kit locally, contact us and we will provide you with the name of a dealer near you. If you will utilize the mounting channel you must ensure that it is mounted on a flat surface so that the three major sections (motor, drum and gear housing) are properly aligned.
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Page 6: Safety Precautions
accurate. If the drum is turning and collecting more cable then reverse the leads on the motor. Repeat and check rotation. SAFETY PRECAUTIONS WARNING WARNING – DO NOT EXCEED RATED CAPACITY. WARNING – Intermittent use only. WARNING - Do not use winch in lifting or moving or persons. WARNING - A minimum of five wraps of cable around the drum barrel is necessary for pulling and holding the rated load. - Page 7 WARNING- Do not exceeds maximum line pull ratings shown on the tables. WARNING-When re-spooling the cable, ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable.
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Page 8: General Tips For Safe Operation
- Use hand saver hook when handling the hook for spooling or un-spooling the wire rope. GENERAL TIPS FOR SAFE OPERATION x The 8000lbs and its all derivative types are rated at 8000 lbs capacity when spooling the first rope layer on the drum. Overloads can damage the winch/motor/ or wire rope. -
Page 9: Rigging Techniques
x Any winch that appears to be damaged in any way, is found to be worn, or operates abnormally SHALL BE REMOVED FROM SERVICE UNTIL REPAIRED. It is recommended that the necessary repairs be made by a manufacturer’s authorized repair facility. x Pull only on areas of the vehicle as specified by the vehicle manufacturer. -
Page 10: Winching Techniques A-Z
WARNING - Never use your winch for overhead hoisting or for lifting people or moving people. Fig 3.5 WINCHING TECHNIQUES A-Z a. Take time to asses your situation and plan your pull. b. Put on gloves to protect your hands. c. -
Page 11: Maintenance
q. The winch is meant for intermittent use. Under full load with a single line rig do not power in for more than a minute without letting the motor cool down for a few minutes and then resume the winching operation. r. -
Page 12: Troubleshooting
Engage the clutch and re-spool the new rope on the drum keeping tension on the rope as it spools. Ensure that the rope is respooling in the under wind position. WARNING - Only replace the wire rope with the identical replacement part recommended by the manufacturer. -
Page 13: Winch Assembly Drawing
WINCH ASSEMBLY DRAWING... -
Page 14: Winch Parts List
WINCH PARTS LIST Part # Description Remark 800001 Terminal Protect 800100 Motor Assembly 800002 Cap Screw M10 x 35 Lock Washer ĭ10 800003 Think Flat Washer ĭ10 800004 800005 Hex Nut M10 800200 Break / Shaft Assembly 800006 BushingüDrum 800007 Tie Bar 800008 Ring Seals... - Page 15 800026 Screw M5h16 800027 Lock Washer Ø5 800028 Block 8000lbs SPECIFICATION Rated line pulls: 8000 lbs (35.36kN) Gear reduction ratio: 233:1˄12V˅ Series Wound ˄Input Power˅ Motor: 4.6hp / 3.2kW (DC 12V) Overall dimensions: 21.3" (L) x6.3" (W) x10.2" (H) 540(L) mm X 160 (W) mm X 259 (H) mm Drum size: Ø2.48"...
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Page 16: Duty Cycle
(Max) lb (kN) 12V DC 12V DC 21.3˄6.5˅ 2000˄8.89˅ 11.5˄3.5˅ 4000˄17.78˅ 10.5˄3.2˅ 6000˄26.67˅ 7.5˄2.3˅ 8000˄35.56˅ 6.6˄2.0˅ Line pull and cable capacity Rated line pull per Layer lb Cable capacity per Layer ft Layer of cable (kN) 8000˄35.36˅ 21.3˄6.5˅ 6620˄29.43˅ 46.9˄14.3˅...