Manitou 260 TJ Instruction Manual
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Manitou 260 TJ Instruction Manual

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MANITOU BF
BP 10249
44158 ANCENIS CEDEX - FRANCE
TEL: + 33 (0)2 40 09 10 11
YOUR DEALER
647382 EN (13/02/2015)
260 TJ
280 TJ
INSTRUCTIONS MANUAL
(ORIGINAL INSTRUCTIONS MANUAL)
THIS INSTRUCTIONS MANUAL MUST BE KEPT PERMANENTLY IN THE LIFT TRUCK
AND THE OPERATORS MUST HAVE READ AND FULLY UNDERSTOOD IT.

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  • Page 1 BP 10249 44158 ANCENIS CEDEX - FRANCE TEL: + 33 (0)2 40 09 10 11 YOUR DEALER 647382 EN (13/02/2015) 260 TJ 280 TJ INSTRUCTIONS MANUAL (ORIGINAL INSTRUCTIONS MANUAL) THIS INSTRUCTIONS MANUAL MUST BE KEPT PERMANENTLY IN THE LIFT TRUCK...
  • Page 2 The platform has been designed and produced to enable you to perform your overhead work completely safely. Before it was delivered, MANITOU and the dealer have carefully inspected the platform so that it comes to you in perfect working order.
  • Page 3 1 - INSTRUCTIONS AND SAFETY ADVICE 2 - DESCRIPTION 3 - MAINTENANCE 4 - ELECTRICITY 27/02/2012 PUBLICATION DATE 14/06/2012 Update ( 1-20; 1-21; 2-4; 2-6; 2-8; 2-12; 2-13; 2-14; 2-17; 3-6; 3-9; 4) 13/02/2015 Update EN280 THE TEXT AND THE ILLUSTRATIONS IN THIS DOCUMENT MAY NOT BE REPRODUCED, EITHER IN WHOLE OR IN PART.
  • Page 4 260 TJ / 280 TJ...
  • Page 5 1 - OPERATING 1 - OPERATING AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS NSTRUCTIONS TO THE COMPANY MANAGER REAMBLE HE OPERATOR THE PLATFORM THE INSTRUCTIONS THE MAINTENANCE NSTRUCTIONS FOR THE OPERATOR REAMBLE GENERAL NSTRUCTIONS DRIVING NSTRUCTIONS 1-15 INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON THE EXTERNAL STRUCTURE 1-16 LATFORM MAINTENANCE INSTRUCTIONS 1-16 GENERAL INSTRUCTIONS 1-16...

  • Page 8: Instructions To The Company Manager

    S SUITABILITY FOR US - MANITOU has ensured that this platform is suitable for use under the standard operating conditions defined in this operator’s manual, with an overload test coefficient of 1,25 and an operational test coefficient of 1,1, as stipulated in standardised norm EN 280 for MPLPs (Mobile Personnel Lifting Platforms).

  • Page 9: The Instructions

    - The machines designed by MANITOU are designed to be used in the following temperature range: • Minimum temperature: -20°C • Maximum temperature: +45°C - Special features are available, as an option, for particularly cold environments. For operation under average climatic conditions, i.e. : between -15 °C and + 35 °C, correct levels of lubricants in all the circuits are checked in production.

  • Page 10: Instructions For The Operator

    INSTRUCTIONS FOR THE OPERATOR REAMBLE WHENEVER YOU SEE THIS SYMBOL IT MEANS : WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE PLATFORM IS AT RISK. The risk of accident while using, servicing or repairing your platform can be restricted if you follow the safety instructions and safety measures detailed in these instruction.
  • Page 11 C - M AINTENANCE - The operator must immediately advise his superior if his platform is not in good working order or does not comply with the safety notice. - The operator is prohibited from carrying out any repairs or adjustments himself, unless he has been trained for this purpose. He must keep the platform properly cleaned if this is among his responsibilities.

  • Page 12: Driving Instructions

    - Safety helmets must be worn. - MANITOU recommends a safety harness in the operator’s size be provided when the platform is in use (for the harness attachement in the basket , see chapter 2 - DESCRIPTION, CHECKING AND CONTROL INSTRUMENTS pages).
  • Page 13 - Do not allow anybody to come near the working area of the platform or pass beneath an elevated load. To do this, mark your operating area with warning signs. - Travelling on a longitudinal slope : • Ensure that you adapt the platform’s travelling speed by controlling the speed with the travelling manipulator. - Take into account the platform’s dimensions and its load before trying to negotiate a narrow or low passageway.
  • Page 14 If the wind is in excess of 45Km/h, do not perform any movements liable to endanger the lifting platform’s stability. - To recognise this speed by eye, please refer to the empirical wind evaluation scale below: BEAUFORT scale (wind speed at a height of 10m over flat terrain) Speed Speed Speed...
  • Page 15 D - V ISIBILITY - Maintain permanently good visibility throughout the route. To increase your visibility, you can move forwards with the pendular arm slightly raised (pay attention to the risk of falls in the basket from knocking into a low doorway, overhead electric wires, travelling cranes, highway bridges, tracks or any obstacle in the area in front of the platform).
  • Page 16 STARTING THE PLATFORM PLATFORMS WITH IC ENGINES SAFETY NOTICE - Do not pull or push the lifting platform to start it. This type of manoeuvre would cause severe damage to the transmission. In cases of necessity, towing requires that the lifting platform be placed in freewheeling mode (See chapter 3 - MAINTENANCE). - If using an emergency battery for start-up, use a battery with the same characteristics and respect battery polarity when connecting it.
  • Page 17 F - D RIVING THE PLATFORM SAFETY NOTICE Operators should be aware of the risks connected with using the platform, notably: - Risk of losing control. - Risk of losing lateral and frontal stability of the platform. The operator must remain in control of the platform. - Do not carry out operations which exceed the capacities of your platform.
  • Page 18 G - S TOPPING THE PLATFORM SAFETY NOTICE - Never leave the ignition key in the platform during the operator’s absence. - Make sure that the platform is not stopped in any position that will interfere with the traffic flow and at less than one meter from the track of a railway.

  • Page 19: Instructions For Welding And Blow Torch Work On The External Structure

    NSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON THE EXTERNAL STRUCTURE Ensure that there are no hydraulic or electrolyte leaks on the platform. When welding, work in the opposite direction from the control console to avoid sparks damaging it . - Any welding and cutting (blow torch) work from the basket on a building’s metallic structures requires the following precautions to be taken: A - W...

  • Page 20: Platform Maintenance Instructions

    PLATFORM MAINTENANCE INSTRUCTIONS ENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the platform. - Wear clothes suitable for the maintenance of the platform, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - Stop the I.C. engine before conducting any work on the platform, remove the ignition key and disconnect the “Minus” battery terminal.

  • Page 21: Hydraulic

    - If the platform is equipped with an electronic control unit, disconnect this before starting to weld, to avoid the risk of causing irreparable damage to electronic components. Welding operations on the structure for maintenance or repair operations must only be performed by MANITOU- certified personnel.

  • Page 22: If The Platform Is Not To Be Used For A Long Time

    The following recommendations are intended to prevent the platform from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.

  • Page 23: Charging The Batteries

    HARGING THE BATTERIES - In the case of electric platforms, in order to preserve the batteries’life and their capacity, check them periodically and keep the charge level constant (see : 3 - MAINTENANCE). ROTECTING THE PLATFORM - Protect cylinder rods which will not be retracted, from corrosion. - Wrap the tyres.

  • Page 24: Scrapping The Platform

    - These can be removed and collected for processing by glass manufacturers. ENVIRONMENTAL PROTECTION - If you entrust the maintenance of your platform to the MANITOU network, the risk of pollution is limited and the contribution to the protection of the environment is respected.
  • Page 25 1-21...
  • Page 26 SAFETY LABELS 260 ATJ - 280 TJ 5° 0° 5° 833675 598892 A 598892 A 10500 Kg 10500 Kg 23145 Lbs 23145 Lbs CODES DÉFAUTS A- Court-circuit au A- Short circuit at DEFAULT CODE démarrage avant alimentation du composant starting before power to component B- Hors neutre mouve- ment au démarrage...
  • Page 27 1 - W : 833 553) 1-22 HITE ARROW 2 - B : 833 554) 1-22 LACK ARROW 3 - B : 833 551 & 525 14 665) 1-22 ASKET INSTRUCTIONS LOAD CAPACITY : 685 608) 1-23 AFETY INSTRUCTIONS : 685 608) 1-23 OWING : 598 892)
  • Page 28 19 - W : 313 672) 1-29 ASHING RECOMMENDATIONS 20 - B : 525 09 705) 1-29 ATTERY LOCATION 21 - E : 834 644) 1-30 MERGENCY STOP LOCATION 22 - L : 833 703 & 525 15 335) 1-30 OAD CARRIER LOADING 23 - C : 833 559)

  • Page 29: White Arrow (Ref : 833 553)

    - The risks of electric shocks. - An invitation to check the instructions for more details on the safety instructions. NOTE: The capacities are individual to each platform; please refer to this sticker for your own machine. 260 TJ 160 Kg 352 Lbs 52514665...

  • Page 30: Towing (Ref : 685 608)

    685608 280 TJ 5 - W HEEL LOAD This shows the maximum load that a wheel may exert on the ground (see 2 - DESCRIPTION: CHARACTERISTICS for the value). 10500 Kg 23145 Lbs 260 TJ 9500 Kg 20943 Lbs 1-26...

  • Page 31: Ocation Of The Platform Key

    6 - L OCATION OF THE PLATFORM KEY The duplicate platform keys (ignition, control selection, cover-opening keys...) are stored in this location specially provided. 7 - M ANUAL CONTROL PROCEDURE This describes the procedure for performing movements with the emergency pump and the manual controls when an accident or breakdown occurs that makes the electrical control box inoperative.

  • Page 32: Risk Of Being Crushed (Ref : 676 988)

    9 - R ISK OF BEING CRUSHED It is strictly forbidden to insert your fingers, or any other part of your body, in the lifting structure’s components (arms, pendular arm, etc.); there is a risk of being crushed. 10 - D ANGER KEEP AWAY It is strictly forbidden to walk under or park under the structure (arms, jib-mounted platform,...

  • Page 33: Afety Attachments

    13- S AFETY ATTACHMENTS This sticker shows where the safety harness should be attached and the number of people that can use it. 14 - T DOWN HOOK This sticker shows the location of the anchoring points for tying the platform on a lorry bed. (see 3 –...

  • Page 34: Anti - Freeze (Ref : 597 649)

    1 - BASKET HORIZONTAL LEVELLING FUNCTION Lifting platforms 260 TJ and 280 TJ are fitted with a horizontal alignment system for the basket. The sticker (see Fig. 18A-2) on the pendular unit joint enables you to see the inclination of the pendular unit.

  • Page 35: Washing Recommendations (Ref : 313 672)

    18 - ENDULAR ARM NGLE This adhesive allows to see the inclination of the pendular arm. 19 - W ASHING RECOMMENDATIONS It is strictly forbidden to use a pressure washer to clean the control knobs and the electrical components. 313672-B 20 - B ATTERY LOCATION This sticker shows the location of the battery.

  • Page 36: Mergency Stop Location

    CARRIER LOADING 280 TJ This adhesive describes the procedure to perform to load the lifting platform on the truck load MAX 15° carrier. MAX 15° 260 TJ MAX 15° MAX 15° 52515335 23 - C ABLES SETTING This adhesive describes the procedure to adjust chain tension of the telescopic arm.

  • Page 37: Ensors And Coils

    24 - S ENSORS AND COILS This adhesive shows the fault codes and the location of the electrical components, such as 280 TJ 260 TJ sensors (DS, AS, IS), the solenoid valves (EV) and the solenoid coils (EW). CODES DÉFAUTS DEFAULT CODE...

  • Page 38: Abacus Sensors (Ref : 833 697 & 525 23 378)

    28 - A BACUS SENSORS 280 TJ This adhesive shows the location of Abacus sensors and the corresponding fault codes. 260 TJ 52523378 29 - P ENDULAR ARM BLOCK COILS This adhesive shows the location of the pendular arm block coils.
  • Page 39 30 - T URRET BLOCK COILS This adhesive shows the location of the turret block coils. 31 - B RAKE BLOCK COILS This adhesive shows the location of the brake block coils. 32 - P OWER FUSES This adhesive shows the location of the power fuses. 33 - P OINT OF CENTRALIZED GREASING This adhesive indicates the element which will profit from the greasing according to the selected...
  • Page 40 1-36...
  • Page 41 2 - DESCRIPTION 2 - DESCRIPTION...
  • Page 43 CONTENTS “CE” - 260 TJ CONFORMITY DECLARATION “CE” - 280 TJ CONFORMITY DECLARATION IFTING PLATFORM IDENTIFICATION 260 TJ - 280 TJ 2-10 HARACTERISTICS 260 TJ 2-14 IMENSIONS 260 TJ 2-15 IAGRAM 280 TJ 2-16 IMENSIONS 280 TJ 2-17 IAGRAM ’...

  • Page 44: Ce" Conformity Declaration - 260 Tj

    “CE” CONFORMITY DECLARATION - 260 TJ DÉCLARATION «CE» DE CONFORMITÉ (originale) « EC» DECLARATION OF CONFORMITY (original) La société, : MANITOU BF The company Adresse, Address 430, rue de l’Aubinière - BP 10249 - 44158 - ANCENIS CEDEX - FRANCE...
  • Page 45 bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9)Номер на удостоверението, 10) Наименувана фирма, 15) хармонизирани...

  • Page 46: Ce" Conformity Declaration - 280 Tj

    430, rue de l’Aubinière - BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Dossier technique, Technical file MANITOU BF - 430, rue de l’Aubinière BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Constructeur de la machine décrite ci-après,...
  • Page 47 bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9)Номер на удостоверението, 10) Наименувана фирма, 15) хармонизирани...
  • Page 48 430, rue de l’Aubinière - BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Dossier technique, Technical file MANITOU BF - 430, rue de l’Aubinière BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Constructeur de la machine décrite ci-après,...
  • Page 49 bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9)Номер на удостоверението, 10) Наименувана фирма, 15) хармонизирани...

  • Page 50: Lifting Platform Identification

    LIFTING PLATFORM IDENTIFICATION ’ ’ IFTING PLATFORM S MANUFACTURER S PLATE - Type : - Serial No.: - Year of manufacture: N° 833356 ’ OCATION OF THE MANUFACTURER S PLATE REP B The manufacturer’s plate is fixed on the chassis. C ENGINE - Engine no.
  • Page 51 YDROSTATIC PUMP - Pump No. - Coding type - Manufacture No - Year of manufacture RONT AXLE - Axle type - Serial No. - Manufacture No. EAR AXLE - Axle type - Serial No. - Manufacture No. 2-11...
  • Page 52 CHARACTERISTICS 260 TJ - 280 TJ LOAD SPECIFICATIONS UNIT 280 ATJ 260 TJ TOL ± Lifting platform Nominal capacity for indoor use 240 / 350 Nominal capacity for outdoor use 240 / 350 Maximum wind during outdoor use Number of persons in the basket...
  • Page 53 CHARACTERISTICS 260 TJ - 280 TJ DIMENSIONS UNIT 280 TJ 260 TJ TOL ± Transport position Width 2 430 Length 11 355 10 840 Height 2 750 Length (truck transport) 8 040 8 000 Height (truck transport) 2 750 Floor / ground height, during transport...
  • Page 54 CHARACTERISTICS 260 TJ - 280 TJ INTERNAL COMBUSTION ENGINE UNIT 280 TJ 260 TJ TOL ± Type KUBOTA V2403-M Fuel GASOIL No. of cylinders Cubic capacity 2,434 Idling speed, unladen 1 050 Max engine revs, unladen 2 550 ISO power/ rpm (at 2400 rpm) CV/KW 46 - 34.1...
  • Page 55 CHARACTERISTICS 260 TJ - 280 TJ CIRCUIT HYDRAULIC UNIT 280 TJ 260 TJ TOL ± Auxiliary hydraulic pump Type GEARS – FIXED CUBIC CAPACITY Cubic capacity Max flow rate, unladen l/min Max permanent service pressure Filtration Return μm Suction μm...

  • Page 56: Dimensions 260 Tj

    DIMENSIONS 260 TJ 10840 mm 7880 mm 2800 mm 2510 mm 2705 mm 2430 mm 410 mm 355 mm 385 mm 2000 mm 4330 mm 4420 mm 5180 mm 9270 mm 6845 mm 4030 mm 5160 mm 39° - 80%...

  • Page 57: Diagram 260 Tj

    DIAGRAM 260 TJ 8285 mm 23909 mm 19202 mm 2798 mm - 180 mm Abacus 400 kg meters 2-17...

  • Page 58: Dimensions 280 Tj

    DIMENSIONS 280 TJ 11355 mm 8040 mm 2800 mm 2750 mm 2725 mm 2430 mm 430 mm 375 mm 500 mm 2000 mm 4330 mm 4420 mm 5180 mm 9750 mm 7340 mm 4030 mm 5710 mm 39° - 80% 2-18...

  • Page 59: Diagram 280 Tj

    DIAGRAM 280 TJ 9100 mm 25750 mm 20950 mm 3050 mm - 1150 mm 18950 mm Abacus Abaque 240 kg 240 Kg Abacus Abaque 350 kg 350 kg mètres meters 2-19...

  • Page 60: Ifting Platform ' S Operation

    - MANITOU lifting platforms are solely for the purpose of bringing people, with their tools and supplies (within the limits of the authorised weight, see “SPECIFICATIONS”...
  • Page 61 - Operation of the overload LED, Ref. 30: - When the lifting platform reaches the authorized weight limit according to the basket is in the abacus 240 kg or 350 kg (280 TJ) and the abacus 400 kg (260 TJ): • LED 30* flashes regularly.

  • Page 62: Base Control Instruments

    BASE CONTROL INSTRUMENTS A - G ROUND MAINTENANCE AND RESCUE STATION 2-22...
  • Page 63 2-29 AISING AND LOWERING OF THE ARM 11 - E 2-30 XTENSION AND RETRACTION OF THE TELESCOPE 12 - T 260 TJ) 2-30 ELESCOPIC PENDULAR UNIT EXTENSION AND RETRACTION EXCEPT 13 - R 2-30 AISING AND LOWERING OF THE PENDULAR UNIT...

  • Page 64: Basket Control Instruments

    BASKET CONTROL INSTRUMENTS B - B ASKET CONTROL STATION 2-24...
  • Page 65 OW FUEL INDICATOR 29 - M 2-36 ACHINE FAULT 30 - “O ” LED 2-37 VERLOAD 31 -240 LED ( 260 TJ) 2-37 KG LOAD AND ZONE EXCEPT - “T ” LED 2-37 2-37 SE WHILE UNDER TILT 33 - E...

  • Page 66: Operated Ignition Switch

    GROUND MAINTENANCE AND RESCUE STATION 1 - K OPERATED IGNITION SWITCH This key-operated contactor has two positions. Position 2 POSITION 1 Position 1 - Engine stop and electrical circuit supply off. POSITION 2 - Electrical circuit supply on and automatic engine preheating. 2 - S TARTER BUTTON BUTTON 2...

  • Page 67: Emergency Stop

    4 - E MERGENCY STOP This red mushroom-headed switch cuts off all the machine’s movements in the event of an anomaly or any danger. - Press the knob to cut off the movements. - Turn the knob a quarter turn to the right to restore the power supply (the switch automatically returns to its initial position).

  • Page 68: Nterface Screen

    6 - I NTERFACE SCREEN - This screen enables you to view all the platform’s start-up, parametering, maintenance and fault stages. - NB: The current system time is displayed at the top of each page. 7 - I NFORMATION VALIDATION SCREEN KEYS - These keys enable you to validate the different information on the screens.

  • Page 69: Dead Man ' S Function

    8 - “D ’ ” FUNCTION - The button must be held in the “Dead Man’s” position (position 2) to provide power to the base control at the same time as the raising or rotation functions. Position 2 9 - T URRET ROTATION KEYS These keys, when used at the same time as button 8 in the “Dead Man’s”...

  • Page 70: Aising And Lowering Of The Pendular Unit

    11 - T ELESCOPE EXTENSION AND RETRACTION - These keys, used simultaneously with button 8 in the ‘Dead Man’s” position, enable you to extend and retract the telescope. A: TELESCOPE EXTENSION - Hold down the Dead Man’s function 8 and press key 11B. B: TÉLESCOPE RETRACTION - Hold down the Dead Man’s function 8 and press key 11A.

  • Page 71: Blocking Turret Rotation

    15 - B LOCKING TURRET ROTATION - This pin must be used to lock the turret rotation when the lifting platform is transported by truck or by some other means of transport (train, etc...). - Swivel the pin to the left. - Push the pin into the hole in the turret provided for this purpose to lock it.

  • Page 72: Emergency Pump Button

    19 - E MERGENCY PUMP BUTTON - This button starts the emergency pump, which enables you to make all the basket’s movements and return to the ground in the event of a breakdown occurring (see the: RESCUE PROCEDURE section). Only use this if the engine or the electrical system has broken down. The emergency pump should not be used for more than 4 minutes.
  • Page 73 2-33...

  • Page 74: Basket Control Station

    BASKET CONTROL STATION 21 - P ENDULAR ARM RAISING AND LOWERING AND TURRET ROTATION CONTROL - Lever 21 enables you to raise the pendular unit and rotate the turret. NB: This is a progressive control lever, which provides you with great accuracy in approach. It must be manipulated flexibly, without jerking.

  • Page 75: Re Heating Led

    23 - L IFTING PLATFORM FORWARD REVERSE MOTION CONTROL LEVER - Lever 23 enables you to move the lifting platform. - You must press trigger A together with the Dead Man’s pedal (see Rep.46) to perform movements from the lifting platform’s control box. - When the pedal or trigger A is released, no commands can be issued.

  • Page 76: Differential Locking Control Button

    26 - D IFFERENTIAL LOCKING CONTROL BUTTON NB : This control must be used at the same time as translation. Differential locking enables the two rear driven wheels to turn at the same speed. - To utilise this, press this button 26; to stop using it, release the button and indicate stoppage of translation.

  • Page 77: Overload " Led

    - If there is an overload in the basket in the 240 Kg, 350 kg or 400 Kg zone, this LED flashes and the buzzer 47 sounds continuously (see the “SAFETY SYSTEMS” section). 31 - 240 LED ( 260 TJ) KG LOAD AND ZONE EXCEPT 350 Kg zone 240 Kg zone Load <...

  • Page 78: Starting Control

    34 - S TARTING CONTROL - Wait for the ”Preheating” light to go out and then press button 34 to start the lifting platform from the basket console. 35 - S TEERING SELECTION MODE AND AXLE ALIGNMENT This contactor has three positions. POSITION P1 - Select “Crab”...

  • Page 79: Pendular Unit Zero Function Led

    37 - P ENDULAR UNIT ZERO FUNCTION This LED comes on when the basket/pendular unit assembly is in the red zones on the sticker affixed to the pendular unit’s joint (see SECTION 1 - §: SAFETY STICKERS). - Correct the pendular unit’s horizontality by pressing button 38. 38 - P ENDULAR UNIT ZERO POSITION CONTROL This contactor automatically corrects the basket’s horizontality when the basket/pendular unit...

  • Page 80: Emergency Stop

    41 - E MERGENCY STOP - This switch enables you to cut off all the machine’s movements in the event of an anomaly or danger arising. - Press the knob to cut off all movements. - Turn the knob a quarter turn to the right to deactivate it (the switch will automatically return to its initial position).

  • Page 81: Dead Man Spedal

    45 - “D ’ ” PEDAL - This pedal is fixed on the platform’s floor. - This pedal must be pressed to perform movements from the basket console. - When the pedal is released, no control can be used. 46 - B UZZER - This buzzer is activated when the machine reaches the maximum authorized level of tilt or is overloaded, and notifies the presence of certain faults.

  • Page 82: Description Of The Sub-Menus

    DESCRIPTION OF THE SUB-MENUS User Dealer/lessor Icons Menu Sub-menu Parameters Access codes Without **** Screen setting: contrast, brightness. Screen settings Date, time View programme and equipment code. Coding View Machine No. history by unit. Hire counter 1 -Engine hour counters Engine hour counter 2 - Daily engine operating hours.
  • Page 83 User Dealer/lessor Icons Menu Sub-menu Parameters Display of the “CALIBRATION” icon after entry of a code. 1 - Engine revs calibration 2 - Joystick calibration Raising lower arms, max speed Lowering lower arms, max speed Raising upper arm, max speed Lowering upper arm, max speed Telescope extension, max speed Telescope retraction, max speed...

  • Page 84: Using The Lifting Platform

    USING THE LIFTING PLATFORM FORWARD TRANSPORT POSITION TRANSLATION Notch 2 REVERSE TRANSLATION EFORE STARTING THE LIFTING PLATFORM - Check the following levels: • Engine oil. • Oil in the hydraulic reservoir. • Coolant. TARTING THE LIFTING PLATFORM - Turn the ignition key 1 to notch 2 to make the electrical contact (Fig. B). - Press button 2 to start up the IC engine (Fig.
  • Page 85 OVEMENT IN RANSPORT ORK MODE - Before moving and using the machine, remove the turret lock 14 (see Fig. A). - The platform has two distinct movement modes: Transport mode (Fig. D) and Work mode (Fig. E) (forward direction (Fig. C). TRANSPORT MODE - Transport mode: the lifting platform’s arms are in the low position and the pendular unit may be raised to the fullest extent (Fig.
  • Page 86 NSTALLATION ON THE WORK SITE AND LIFTING - The lifting platform has been designed to work on a flat, horizontal surface; it is important to clear the space in which the lifting platform will be working. - Bring the lifting platform to the work site. - If necessary, load the equipment to be carried (stack so as not to inconvenience the operator and prevent anything falling).
  • Page 87 OADING NLOADING THE PLATFORM Check that the safety instructions for the transporting truck’s flatbed are being correctly applied before loading the lifting platform and ensure that the vehicle’s driver is aware of the lifting platform’s dimensions and weight characteristics (See the CHARACTERISTICS section). - When being loaded on a flatbed, the lifting platform must be in transport position: •...
  • Page 88 ASHING DOWN THE LIFTING PLATFORM - Set chocks on the truck bed on each of the lifting platform’s tyres, front and rear 50 (Fig D). - Also set chocks on the truck bed on the inside and the outside of each tyre 51 (Fig E). - Lash the lifting platform down on the truck bed with sufficiently strong ropes 52 (Fig D), to the front and the rear, passing the ropes through the slinging eyes (Fig D).

  • Page 89: Rescue Procedure

    RESCUE PROCEDURE - This paragraph describes the procedures to follow, the controls to use in the event of a problem (breakdown of the lifting platform or someone trapped in the basket) while the lifting platform is working. - When taking over the machine and regularly afterwards, the details of this procedure must be read and fully understood by the operator and everyone whose duties are centred on activities in contact with the machine.
  • Page 90 Lowering the Tilting the pendular Rotating Lowering the pendular arm Retracting the arm without basket the turret lower arm and with basket telescope compensation right telescope compensation Raising the Tilting the pendular Rotating Raising the pendular arm Extending the arm without basket the turret lower arm and with basket...
  • Page 91 EPAIRING REAKDOWN ASKET - Press button 33 (Fig.D) to activate the emergency pump and, at the same time, use the basket controls. (See the CONTROL INSTRUMENTS section B - LIFTING PLATFORM CONTROL STATION Only to be used to bring the basket down to the ground in the event of the engine breaking down 2-51...
  • Page 92 2-52...

  • Page 93: Accessories

    ACCESSORIES 1 - S AFE MAN SYSTEM OPTION The safe man system option is a system used to disable all of the basket control panel controls when activated by the nacelle user. OPERATION - Each time the nacelle is switched on, a system test is performed: there is a beep and the blue warning light flashes (Fig.
  • Page 94 2-54...
  • Page 95 3 - MAINTENANCE 3 - MAINTENANCE...
  • Page 97 MANITOU REPLACEMENT PARTS AND ORIGINAL EQUIPMENT COMMISSIONING CHECK LIST FILTER ELEMENTS AND BELTS SAFETY COMPONENTS LUBRICANTS AND FUEL MAINTENANCE TABLE 260 TJ & 280 TJ 3-10 A - DAILY OR EVERY 10 HOURS OF OPERATION 3-12 B - EVERY 50 HOURS OF OPERATION...

  • Page 98: Manitou Replacement Parts And Original Equipment

    - Improvements based on feedback from experience. - Training of the operating personnel. - Only the Manitou network knows the lifting platform’s design in detail and therefore has the best technical capabilities to provide for its maintenance. ORIGINAL REPLACEMENT PARTS ARE ONLY DISTRIBUTED BY MANITOU AND ITS DEALER NETWORK.

  • Page 99: Commissioning Check List

    COMMISSIONING CHECK LIST 0 = Good 1 = Missing 2 = Incorrect IC ENGINE ACCESSORIES 01 Air filter 01 Adaptations to the machine 02 Fuel tank 02 Hydraulic connections 03 Fuel lines - Filter CAB / PROTECTOR / ELECTRICAL CIRCUIT 04 Injection or carburettor system 01 Seat 05 Radiator and cooling system...

  • Page 100: Filter Elements And Belts

    FILTER ELEMENTS AND BELTS IC ENGINE IC ENGINE OIL FILTER FAN BELT Reference: 749613 Reference: 823930 Replace: 500 H Replace: 500 H DRY AIR FILTER CARTRIDGE Reference: 227959 Clean: 50 H Replace: 500 H DRY AIR FILTER SAFETY CARTRIDGE Reference: 227960 Replace: 1000 H* FUEL FILTER CARTRIDGE Reference: 781909...

  • Page 101: Safety Components

    Reference : 831471 TURRET ROTATION INDUCTIVE SENSOR PENDULAR UNIT ANGULAR SENSOR Reference : 833439 Reference : 831430 LOAD TABLE INDUCTIVE SENSOR Reference : 833438 TELESCOPE ARM MAGNETIC SENSOR Reference : 833435 PEDULAR UNIT TELESCOPE MAGNETIC SENSOR Reference : 833439 (except 260 TJ)

  • Page 102: Lubricants And Fuel

    USE THE RECOMMENDED LUBRICANTS AND FUEL: - Oils may not be mixed when topping up - MANITOU oils are perfectly suitable for easy draining. OIL DIAGNOSTIC ANALYSIS If you set up a maintenance or servicing contract with the dealer, a diagnostic analysis of the engine and axle oils may be requested, depending on the usage level.
  • Page 103 400 g TURRET CROWN GEAR BEARING RACEWAYS LUBRICATION SHELL MALLEUS GL 205 TURRET CROWN GEAR TEETH LUBRICATION Aerosol 744802 MANITOU SAE80W90 499237 axle / gearbox mechanical 20 l 546330 TURRET GEAR MOTOR BRAKE REDUCER 3 Litres transmission oil...
  • Page 104 MAINTENANCE TABLE 260 TJ - 280 TJ (1):COMPULSORY OVERHAUL AFTER 500 HOURS or 6 MONTHS This overhaul must compulsorily be performed after approximately the first 500 hours of operation or 6 months after the machine is put into service (when the earlier of the two periods is reached).
  • Page 105 A = REGULATE, C = CHECK, G = GREASE, N = CLEAN, PAGE P = BLEED, R = REPLACE, V = DRAIN ELECTRICITY Condition of the joystick bellows 3-14 <<< <<< <<< <<< <<< <<< Level of electrolyte in the battery 3-15 <<<...

  • Page 106: A - Daily Or Every 10 Hours Of Operation

    A - DAILY OR EVERY 10 HOURS OF OPERATION A1 - GENERAL INSPECTION CHECK - Scrupulously inspect the machine and check that there are no cracked welds, corrosion or structural damage, loose or missing nuts and bolts, hydraulic leaks, damaged control cables or loose electrical connections. ” A2 - FUNCTIONAL CHECKS CHECK Any malfunction of the platform must be detected every day before putting it into service.
  • Page 107 TILT SENSOR Fold back the arms for this operation. - Set the lifting platform in such a position that it is tilting more than the authorized amount. > Result: the raising and telescope extension movements should be blocked. The Tilt light is lit in the basket and the buzzer is ON intermittently in the basket.
  • Page 108 A6 - HYDRAULIC OIL LEVEL A6/1 CHECK - Set the platform on a horizontal surface in transport position with the engine switched off. - The oil level should be in the middle of the visual indicator 1 (Figs. A6/1 and A6/2). - If necessary, top up the oil (See the “LUBRICANTS section) via the filling hole 2 (Fig.

  • Page 109: B - Every 50 Hours Of Operation

    B - EVERY 50 HOURS OF OPERATION Perform the operations described above as well as the following operations. B1/1 B1 - LEVEL OF BATTERY ELECTROLYTE CHECK Check the electrolyte level in each battery. If the ambient temperature is high, check the level more often than every 50 hours of operation. - Remove the battery fasteners 1 (Fig.
  • Page 110 REAR AXLE FRONT AXLE B3 - AXLES B3/1 B3/2 GREASE - Grease the front and rear wheel reducer pivots 1 (Figs. B3/1, B3/3 and B3/4) and 2 (Figs. B3/2, B3/3 and B3/4) (8 grease nipples) FRONT and REAR AXLES FRONT and REAR AXLES B3/3 B3/4 FRONT AXLE...
  • Page 111 B4 - ALTERNATOR/CRANKSHAFT/FAN BELT TENSION B4/1 ADJUST - Open the left-hand cowl. - Check the condition of the belt for any signs of wear or cracking and replace it, if necessary (see: 3 - MAINTENANCE: FILTER ELEMENTS AND BELTS). - Check the tension between the crankcase and alternator pulleys. - Under thumb pressure (98 N), the tension Ref.
  • Page 112 B6 - DRY AIR FILTER CARTRIDGE B6/1 CLEAN If the machine is being used in a very dusty atmosphere, reduce these maintenance intervals and see the FILTER ELEMENTS AND BELTS section. - Open the left-hand cover. - Locate the air filter1 (Fig. B6/1). - Unclip the cover 2 (Fig.

  • Page 113: C - Every 250 Hours Of Operation

    C - EVERY 250 HOURS OF OPERATION DIFFERENTIAL ON THE REAR AXLE C1 - TRANSFER BOX OIL LEVEL CHECK Set the platform on a horizontal surface with the engine off. - Note the position of the differential on the rear axle, inside the chassis. - Remove the plug 1 (Fig.
  • Page 114 C4 - FRONT AND REAR WHEEL REDUCER OIL LEVEL CHECK Set the platform on a horizontal surface with the engine off. - Check the oil level in each of the front and rear wheel reducers. - Set the level plug 1 (Fig. C4) horizontal. - Remove the level plug;...
  • Page 115 C8 - LEVEL IN THE BRAKE REDUCER IN THE TURRET’S REDUCTION GEAR CHECK Set the platform on a horizontal surface with the engine switched off. - Remove the cover inside the turret. - The reduction gear has the valve block towards the back. - Remove the filling-sniffler cap 1 (Fig.
  • Page 116 C10 - AXLES GREASE - Clean and then grease the following points (see the LUBRICANTS section for details of the grease) and remove the surplus. Legend : AXLE JOINT 3-22...
  • Page 117 C11 - TIGHTNESS OF THE AXLE FIXING BOLTS ON THE CHASSIS CHECK - The tightness of these bolts must be checked, at the latest, after 50 hours of operation. This check must then be repeated after every 250 hours of operation. - The bolts’...
  • Page 118 C16 - FUEL FILTER C16/1 CLEAN - Set the lifting platform on a horizontal surface, with the engine switched off. - Open the left-hand cowl. - Close the fuel tap 1 (Fig. C16/1) to the OFF position. - Carefully clean the exterior of the filter and its holder to prevent dust from entering the system. - Unscrew the retaining ring 2, remove the container 3 (Fig.
  • Page 119 • 280 TJ Nominal load 350 Kg: activation load between 385 kg and 420 kg • 260 TJ Nominal load 400 Kg: activation load between 440 kg and 480 kg - The overload sensors must activate at the same time.

  • Page 120: D - Every 500 Hours Of Operation

    D - EVERY 500 HOURS OF OPERATION D1 - DRY AIR FILTER CARTRIDGE D1/1 REPLACE The air used for combustion is purified by a dry air filter. It is therefore forbidden to use the lifting platform with the cartridge removed or damaged. - Open the left-hand cowl.
  • Page 121 D4 - HYDROSTATIC TRANSMISSION OIL FILTER CARTRIDGE REPLACE REPLACING THE HYDROSTATIC TRANSMISSION OIL FILTER CARTRIDGE - Switch off the engine. - Lift the cowl on the engine side. - Unscrew the filter body 1 (Fig. D4). - Remove the hydrostatic transmission oil filter cartridge and replace it with a new one. - Ensure that the cartridge is correctly positioned and refit the cover.
  • Page 122 D6 - HYDRAULIC OIL D6/1 D6/2 DRAIN - REPLACE - Set the lifting platform on a horizontal surface in transport position with the engine off. DRAINING THE OIL - Set a receptacle under the drain plug 1 (Fig. D6/1) and loosen the collar on the end of the rubber hose. - Remove the drain plug 1 (Fig.
  • Page 123 D9 - TURRET MOTOR REDUCER BRAKE REDUCER DRAIN - REPLACE Set the lifting platform on a horizontal surface with the engine switched off. - Remove the turret’s inner cover. - The motor reducer is presented with the valve unit to the rear. - Remove the sniffler/filling cap 2 (Fig.
  • Page 124 D13/1 D12 - TIGHTENING THE BOLTS ON THE TURRET ORIENTATION CROWN GEAR CHECK - The tightness of the screws must be checked at the latest after 50 hours of operation. This check must then be repeated every 500 hours of operation. - The tightening torque for the screws is 18,4 daN.m ±...
  • Page 125 D15 - IC ENGINE OIL D16/1 DRAIN - REPLACE The internal-combustion engine oil and its oil filter must be replaced after the first 50 hours of operation, and subsequently every 500 hours of operation. D16 - IC ENGINE OIL FILTER REPLACE The internal-combustion engine oil and its oil filter must be replaced after the first 50 hours of operation, and subsequently every 500 hours of operation.

  • Page 126: E - Every 1000 Hours Of Operation

    E - EVERY 1000 HOURS OF OPERATION E1 - FUEL TANK E1/1 DRAIN - CLEAN Never smoke or approach the machine with a naked flame during this operation. - Set the lifting platform on a horizontal surface with the engine off. - Check visually and by touch the parts likely to have leaks in the fuel circuit and the tank.
  • Page 127 FRONT AXLE E3 - FRONT AND REAR AXLE DIFFERENTIAL OIL C2/1 E3/1 DRAIN - REPLACE Set the lifting platform on a horizontal surface with the engine off and the differential oil still warm. - Set a receptacle under the drain plugs 3 (Fig. E3/1: front axle) and 3 (Fig. E3/2: rear axle). - Remove the level plug and filling cap 1 and 2 (Fig.
  • Page 128 E6 - CONDITION OF THE CYLINDERS (LEAKS, RODS) CHECK - Check the condition of the cylinders. There must be no: • Hydraulic leaks from the seals and the valve blocks • Impacts on the cylinder rods E7 - CONDITION OF THE CABLE BUNDLES AND THE CABLES THEMSELVES CHECK - Inspect the following sectors, check the condition of the bundles: no deterioration and nothing loose.

  • Page 129: F - Every 2000 Hours Of Operation

    F - EVERY 2000 HOURS OF OPERATION Perform the operations described above as well as the following operations. F1/1 F1 - COOLANT DRAIN - REPLACE This series of operations must only be performed as necessary or once a year, on the approach of winter.
  • Page 130 Perform the operations described above as well as the following operations. F3 - WATER PUMP AND THERMOSTAT (*) CHECK F4 - ALTERNATOR AND STARTER (*) CHECK F5 - HYDRAULIC OIL RESERVOIR (*) CLEAN F6 - HYDRAULIC CIRCUIT PRESSURES (*) CHECK F7 - HYDRAULIC CIRCUIT OUTPUTS (*) CHECK F8 - FUEL INJECTION PRESSURE (*)

  • Page 131: G - Occasional Maintenance

    G - OCCASIONAL MAINTENANCE G1 - FUEL SUPPLY CIRCUIT G1/1 BLEEDING This series of operations should only in the following case: - A component in the supply circuit needs to be replaced or drained. - The fuel tank is empty. - Before the engine is used after a long period of inactivity.
  • Page 132 WHEEL Recommendations : For using the MANITOU hydraulic jack Ref. 505507 and the MANITOU safety stay Ref. 554772: - You are recommended to replace the rear wheels then, after turning the turret half a turn, to replace the front wheels. This operation enables you to distribute the load on the axles by G2/2 positioning the counterweight on the axle opposite the wheel change.
  • Page 133 G4 - LIFTING PLATFORM ON A TRUCK BED G5/1 TRANSPORT - See Section 2: LOADING / UNLOADING THE LIFTING PLATFORM G5 - FREEWHEELING MODE ACTIVATION In the event that the lifting platform must be towed, follow the instructions below. The lifting platform may only be towed a short distance and necessarily by a machine with significant braking power in order to hold it and with a connection bar between the two G5/2 machines.
  • Page 134 Type of component Location and Type of fault identification of the faulty component G6/2 280 TJ 260 TJ CODES DÉFAUTS DEFAULT CODE A- Court-circuit au A- Short circuit at démarrage avant starting before power alimentation du to component composant...
  • Page 135 4 - ELECTRICITY 4 - ELECTRICITY...
  • Page 137 FUSES ESCRIPTION OF THE FUSES AND THEIR REPLACEMENT The fuses are located in the connection box BRC30 1 (Fig. A1) and BRC20 2 (Fig. A1) fixed to the turret above the base control box. Switched off To access the fuses, remove the the flat bracket 3 (Fig. A1). Unlock the two toggle clips 4 (Fig.

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