Atlas 412 Installation And Operation Manual
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Atlas 412 Installation And Operation Manual

12,000 lb. capacity commercial grade 4 post lift
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Summary of Contents for Atlas 412

  • Page 2 Revised 9/21/2018 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Contents Specifications ... . . 4 Installation Requirement ..5 Steps Of Installation ..7 Test Run ....35 Cylinder Bleeding Procedure .

  • Page 4: Specifications

    Specifications 412 Features • Manual control air-operated locking system. • Manual hydraulic power system, cable-driven. • Diamond plate surface on platform • Adjustable platform and adjustable safety lock ladders. • Optional Jack: With hand pump/Air-operated hydraulic pump/Controlled by power unit available.

  • Page 5: Installation Requirement

    Installation Requirement Tools Required Rotary Hammer Drill (Φ19) Hammer Level Bar English Spanner (12”) Ratchet Spanner With Socket (28#) Wrench set (10#, 12#, 13#, 14#, 17#, 19#, 24#, 30#) Carpenter’s Chalk Screw Sets Tape Measure (25’) Pliers Socket Head Wrench (3#, 5#, 6#) Lock Wrench Installation Requirement...
  • Page 6 Concrete Specifications Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling. 1. Concrete must be thickness 4” minimum and without reinforcing steel bars, and must be dried totally before the installation. 2.

  • Page 7: Steps Of Installation

    Steps Of Installation A. Location Of Installation Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Check The Parts Before Assembly Packaged lift and hydraulic power unit (See Fig. 4). Fig. 4 Open the outer packing carefully (See Fig.
  • Page 8 Take off the drive-thru ramps and columns (See Fig. 6). Fig. 6 Remove the screws of the upper package stand, take off the offside platform, take out the parts inside the powerside platform, than remove the package stand. Move aside the parts and check the parts according to the shipment parts list (See Fig.
  • Page 9 Open the carton of parts and check the parts according to the parts box list (See Fig. 8). Fig. 8 Steps Of Installation...
  • Page 10 Check the parts of the parts bag according to the parts bag list (See Fig. 9). Parts Bag 1 Parts Bag 2 Fig. 9 Steps Of Installation...
  • Page 11 C. Use A Carpenter’s Chalk Line To Establish Installation Layout As Per Table 1 Make sure the size is right and ground is flat (See Fig. 10). Note: Reserve plenty of space in front and behind the installation site. Car in Direction Use a carpenter’s chalk line to establish installation layout...
  • Page 12 D. Install Cross Beams Fig. 11 Fig. 12 Steps Of Installation...
  • Page 13 E. Fix The Anchor Bolts Prepare the anchor bolts (See Fig. 13). Fig. 13 Washer Spring washer Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts, do not tighten the anchor bolts first (See Fig. 14). Note: Anchor bolts driven into the ground at least 90mm Fig.
  • Page 14 Slack-cable safety lock Primary safety lock Limit Pin Safety Ladder is Limit Pin inserted between Limit Pins Safety Ladder Safety Ladder is Fig. 15 inserted between Limit Pins of the cross-beam 2. Install safety ladders (See Fig. 16). This height should be the same for four safety ladders Safety ladder pass...
  • Page 15 G. Put The Cross Beams At The Same Height The four primary safety locks are adjusted to be locked to the safety ladders at the same time Lifting Both Cross Beams to the same height, it is recommended to about 3 feet height Fig.
  • Page 16 H. Install Powerside Platform Put the powerside platform upon the cross beams by fork lift or manual, offset the cross beams to the outside till the pulleys of both platforms can set up into the cross beams (See Fig.18), Install the powerside platform and screw up the bolts (See Fig.19).
  • Page 17 I. Assembly Of Offside Platform Install the offside platform and slider block. Check the plumbness of columns with a level. Adjust with shims if necessary. Then tighten the anchor bolts (See Fig. 20). Using the ratchet spanner with socket 3-15 to tighten the bolts 3-14 3-16...
  • Page 18 J. Install Cables Pass through the cables from the platform to the columns according to the number of the cables. Fig. 21 ① ② ③ ④ Cable 3749mm 10260mm 5350mm 8654mm Length 147 5/8” 404” 210 5/8” 340 3/4” (inc. connecting fitting) Steps Of Installation...
  • Page 19 The cable pass through the cross beam to top plate of columns and be screwed with cable nuts (See Fig. 22). Cable pass Cable pass through through top plate between the and be screwed big pulley and with cable nuts tension pulley Fig.
  • Page 20 Illustration for platform cables (See Fig. 23). Cable 4 Cable 4 Cable 2 Cable 3 Cable 1 Cable 2 Cable 4 Cable 4 Cable 3 Cable 2 Cable 2 Cable 1 Cable 2 Cable 4 Hex Bolt Fig. 23 Steps Of Installation...
  • Page 21 K. Install Oil-Water Separator, The Manual Control Air Valve, And The Power Unit Note: If after connecting the air valve to an air supply the air constantly leaks from the valve, then the air valve is installed upside down. Remove the air fittings, invert the air valve, and Re-install the air fittings.
  • Page 22 Cylinder inlet port swing upward Retainer Fig. 25 ATTENTION CUSTOMER: THE NEEDLE VALVE SHOWN IN FIG. 25 IS NO LONGER USED ON THE 412 LIFT, THE POWER UNIT FITTING WILL SCREW DIRECTLY INTO THE POWER UNIT VALVE BLOCK. Steps Of Installation...
  • Page 23 M. Install Air-Line System Connecting front and rear Cross Beam using ￠6×￠4 black air line (See Fig. 26). Connecting Manual control air valve using ￠6×￠4 black air line (See Fig. 26). Air cylinder fitting Air cylinder fitting Rear Cross Front Cross Beam Beam Powerside Platform...
  • Page 24 Connecting Oil Hoses and Air Lines (See Fig. 27). Oil hose of optional Jack pass through this hole Optional air line through this hole Oil returned hose pass through this hole Connecting Black air line ￠6× ￠4 to Manual control air valve Fig.
  • Page 25 Connecting air inlet (Air supply pressure 5kg/cm2- 8kg/cm2), adjusting the air pressure of Oil-water separator to 0.4 - 0.6MPa (See Fig. 29). Connecting air inlet Clockwise to increase the air pressure. Counter-clockwise to reduce the air pressure Adjusting the air pressure Fig.
  • Page 26 N. Install spring and safety cover of cross Beam Fig. 40 Steps Of Installation...
  • Page 27 O. Install drive-in ramp, tire stop plate, platform lock plates Install Drive-in ramp Install Tire stop plate The lock plates are used to prevent the turning & slipping of offside platform, Using Hex bolt M8×20 for the connection. Fig. 41 Steps Of Installation...
  • Page 28 P. Install Air Line Kit For Rolling Jacks (Optional) Connect the air line fittings with Φ 8* Φ 6 black air line (The length of air line can be cut accordingly). View A View B Steps Of Installation...
  • Page 29 View C View D Connect the female fitting of air line to the mail quick fitting on the air pump Tighten the oil hose of air line Here is another side of the air line kit, oil hose, and the lift air line shown in View D to the female quick by tieing kits and passing them fitting installed on the platform.

  • Page 30: Test Run

    Test Run Fill the reservoir with approximately 3-5gallon Hydraulic Oil (Note: In consideration of Power Unit’s durability, please use AW32 or AW46). Press UP button, the Cables will be strained. Check whether the Cables match the Pulley. Make sure the Cables are not across. Press the Handle of release valve to lock the Cross-beam to the safety ladders, and then adjust the platforms to be level by adjusting the nuts of Safety Ladders.

  • Page 31: Cylinder Bleeding Procedure

    Cylinder Bleeding Procedure (Removing air from the hydraulic system) PERFORM THIS PROCEDURE IMMEDIATELY AFTER INSTALLATION and BEFORE YOU PUT A VEHICLE ON THE LIFT Press the UP Button to raise the runways 2 to 3 inches off of the safety locks. DO NOT RAISE THE RUNWAYS TO THE MAXIMUM HEIGHT.
  • Page 32 Press the UP Button to raise your lift runways about 18 inches from the floor and repeat STEPS 1 & 2. Do this at least 2 or 3 more times. This will ensure that any air in the lifts hydraulic system is completely removed. Raised To 18 Inches After doing this procedure the lift runways should travel up and...

  • Page 33: Operation Instructions

    Operation Instructions To lift vehicle Keep clean of environment near the lift; Drive vehicle to the Platform and put on the brake; Turn on the power and press the button UP , raise the lift to the working position; Note: make sure the vehicle is steady when the lift is raised. Press the Handle of release valve to lock the lift in the safety position.

  • Page 34: Maintenance Schedule

    Maintenance Schedule Monthly: Re-torque the anchor bolts to 117 Nm; Lubricate cable with lubricant; Check all cable connection, bolts and pins to insure proper mounting; Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; Lubricate all Rollers, Safety devices with 90wt. gear oil or equivalent. Note: All anchor bolts should take full torque.

  • Page 35: Trouble Shooting

    Trouble Shooting TROUBLE CAUSE REMEDY 1. Button does not work 1. Replace button 2. Wiring connections are not in good 2. Repair all wiring condition connections Motor does 3. Motor burned out 3. Repair or replace motor not run 4. AC contactor burned out 4.

  • Page 36: Exploded View

    Exploded View Fig. 43 Exploded View...
  • Page 37 Cross Beam Fig. 44 Cylinders Fig. 45 Exploded View...
  • Page 38 Atlas Manual Power Unit 220V/60HZ/1 phase Fig. 46 Exploded View...
  • Page 39 Illustration of Hydraulic Valve for Atlas power unit a. Atlas manual power unit, 220V/60HZ, Single phase (See Fig. 46) Protective ring Throttle valve Release Relief valve valve return port Handle of Release Oil Outlet valve Check valve Fig. 47 Exploded View...

  • Page 40: Parts List

    Parts List Item Part# Description QTY. (See Fig.42, Fig.16, Fig.18-Fig.20, Fig.22, Fig.24, Fig.27, Fig.32-Fig.40-41) 420011A Powerside Column 420002 Offside Column 420006B Front Cross Beam 420006C Rear Cross Beam 209059 Anchor Bolt 410022 Safety Ladder 420175A Hex Nut 440002A Powerside Platform 420022A Pulley Shaft Weldment 420023A...
  • Page 41 420160 Fixing plate of Manual Control Valve 420161 Nylok Nut 420162 Manual Control Air Valve 420163 Straight Fitting For Air Line 420148 Washer 420164 Cup Head Bolt 440035 Manual Hydraulic Power Unit 209005 Nylok Nut 209004 Rubber Ring 209003 Hex Bolt 420152 Washer 206011...
  • Page 42 Parts For Cable (See Fig.21) 440005A No.① Cable 440006A No.② Cable 440004A No.③ Cable 440007A No.④ Cable Parts For Hydraulic System (See Fig.25) 420166 900 Fitting 420119 Straight Fitting For Cylinder 440008 Oil Hose 420120 Extended Straight Fitting (with Nut) 420121 Oil Hose 440009...
  • Page 43 Parts For Cross Beam (See Fig.40,Fig. 43) 420169 Front Cross Beam Assy. 420051B Pulley Safety Cover 209009 Cup Head Bolt 420044 Limit Plate 420138 Socket Bolt 420038 420037 Snap Ring 420033 Spring 209021 Hex Nut 3-10 420049 Split Pin 3-11 420048 Air Cylinder 3-12...
  • Page 44 Piston Rod 51-7 420065 51-8 420066 Support Ring 51-9 420067 Y- Ring 51-10 420068 Piston Parts For Atlas Manual Power Unit, 220V/60Hz/1 phase (See Fig.45) 203-1 440014 Motor 203-2 440015 Start Capacitor 203-2A 440016 Running Capacitor 203-3 209112 AC Contactor...
  • Page 45 203-27 209105A Check Valve 203-28 440025A Gear Pump 203-29 440026 Oil Return Pipe 203-30 440027 Filter Cap Parts For Atlas Manual Power Unit, 380V/50Hz/3phase (See Fig.45) 203A-1 440028 Motor 203A-2 209112 AC Contactor 203A-3 440017 Socket Bolt 203A-4 440018 Motor Fix Frame...
  • Page 46 203A-21 209100A Oil Outlet 203A-22 209101A Release Valve 203A-23 209102A Handle For Release Valve 203A-24 209103A Washer 203A-25 209104A Hex Nut 203A-26 209105A Check Valve 203A-27 440025 Gear Pump 203A-28 440026 Oil Return Pipe 203A-29 440027 Filter Cap Parts For Air Line Kit For Rolling Jack (Optional) 201-1 61K090 Fast female connector...

  • Page 47: Warranty

    Warranty This item is warranted for five (5) years on structural components, two (2) years on hydraulic cylinders, and one (1) year on electric or air / hydraulic power units from invoice date. Wear items are covered by a 90 day warranty. This LIMITED warranty policy does not include a labor warranty.

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