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Service & Parts Manual Micro2032 ILLUSTRATION No. ART_6209 Meets requirements of ANSI A92.20-2020 and CSA B354.6-2019. Part # 96898 December 2024 Serial Number Range 19900025 - Up...
Revision History Date Reason for Update December 2024 New Release MEC Aerial Work Platforms 1401 S. Madera Avenue, Kerman, CA 93630 USA Toll Free: 1-877-632-5438 Phone: 1-559-842-1500 Fax: 1-559-842-1520 info@MECawp.com www.MECawp.com Page i Micro2032 - Service & Parts Manual - 96898...
All parts represented here are manufactured and supplied in accordance with MEC quality standards. We recommend that you use genuine MEC parts to ensure proper operation and reliable performance. To obtain maximum benefits from your MEC Aerial Work Platforms, always follow the proper operating and maintenance procedures.
Any procedures not found within this manual must be evaluated by the individual to assure oneself that they are “proper and safe.” Your MEC Aerial Work Platform has been designed, built, and tested to provide many years of safe, dependable service. Only trained, authorized personnel should be allowed to operate or service the machine.
December 2024 Safety Symbols & General Safety Tips Safety Symbols & General Safety Tips MEC manuals and decals use symbols, colors and signal words to help you recognize important safety, operation and maintenance information. ART_6091 RED and the word DANGER – Indicates an imminently hazardous DANGER situation which, if not avoided, will result in death or serious injury.
Torque values apply to fasteners as received from the supplier, dry or when lubricated with normal engine oil. If special graphite grease, molydisulphide grease, or other extreme pressure lubricants are used, these torque values do not apply. Page 4 Micro2032 - Service & Parts Manual - 96898...
Torque values apply to fasteners as received from the supplier, dry or when lubricated with normal engine oil. If special graphite grease, molydisulphide grease, or other extreme pressure lubricants are used, these torque values do not apply. Page 5 Micro2032 - Service & Parts Manual - 96898...
*Working Height adds 6 feet (2 meters) to platform height. **Weight may increase with certain options. †Sheet material weight is part of the total platform capacity. This may limit capacity to one occupant. Page 7 Micro2032 - Service & Parts Manual - 96898...
2. Rotate the Maintenance Lock away from the machine and let it hang down. 3. Lower the platform until the Maintenance Lock rests securely on the link. Keep clear of the Maintenance Lock when lowering the platform. Maintenance Lock ART_4995 Page 8 Micro2032 - Service & Parts Manual - 96898...
IMMEDIATELY REPORT TO YOUR SUPERVISOR ANY DEFECT OR MALFUNCTION. ANY DEFECT SHALL BE REPAIRED PRIOR TO CONTINUED USE OF THE AERIAL WORK PLATFORM. INSPECTION AND MAINTENANCE SHOULD BE PERFORMED BY QUALIFIED PERSONNEL FAMILIAR WITH THE EQUIPMENT. Page 9 Micro2032 - Service & Parts Manual - 96898...
The Emergency Lowering System is used to lower the platform in case of power failure. To lower the platform, pull the Emergency Lowering Knob, located near the Base Control panel. ART_5884 Emergency Lowering Handle Page 11 Micro2032 - Service & Parts Manual - 96898...
MEC machinery. Truck drivers are responsible for loading and securing machines, and should be properly trained and authorized to operate MEC machinery. ART_6091 WARNING Drivers are also responsible for selecting the correct and appropriate trailer according to government regulations and company policy.
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Raise the machine 6 inches (15 centimeters) and then tilt the forks back slightly to keep the machine secure. • Be sure the machine is level when lowering the forks. ART_5030 Page 13 Micro2032 - Service & Parts Manual - 96898...
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Adjust the rigging to prevent damage to the machine Lifting Lifting and to keep the machine level. Points (2) Points (2) X Axis Y Axis Y Axis 26 inches 19.3 inches (66 centimeters) (49.1 centimeters) X Axis ART_5032 Page 14 Micro2032 - Service & Parts Manual - 96898...
3) Check the Batteries • New parts may be required to perform this procedure. Note: This check is not required for machines with lithium batteries, sealed batteries, or maintenance-free batteries. Page 15 Micro2032 - Service & Parts Manual - 96898...
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A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be tagged and removed from Page 16 Micro2032 - Service & Parts Manual - 96898...
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Inspect the Tires, Wheels and Castle Nut Torque (See page 17). • 2. Perform the following Annual Maintenance procedure: • Replace the Hydraulic Tank Return Filter Element (See page 17). Page 17 Micro2032 - Service & Parts Manual - 96898...
Note: For best results, use an extension of adequate size with a length no longer than 49 feet or 15 meters. The following must be measured and recorded once the battery has been fully charged, after a waiting time of at least 12 hours: • Total voltage Page 18 Micro2032 - Service & Parts Manual - 96898...
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12. Lower the platform to the stowed position and turn the machine off. 3) Inspect the Tires and Wheels (including castle nut torque) • Tools maybe be required to perform this procedure. Page 19 Micro2032 - Service & Parts Manual - 96898...
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5. Check the machine functions from the platform controls. • Result: The machine functions should not operate. 6. Turn the key switch to the off position. • Result: No function should operate. Page 20 Micro2032 - Service & Parts Manual - 96898...
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Tools maybe be required to perform this procedure. Proper drive functions are essential to safe machine operation. The drive function should respond quickly and smoothly to operator control. Drive performance should also be free of hesitation, jerking Page 21 Micro2032 - Service & Parts Manual - 96898...
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2. Turn the key switch to platform control. Pull out the platform and ground red Emergency Stop button to the on position. 3. Lower the platform to the stowed position. Page 22 Micro2032 - Service & Parts Manual - 96898...
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Tools maybe be required to perform this procedure. • New parts maybe be required to perform this procedure. Maintaining the module tray latch components in good condition is essential to good performance Page 23 Micro2032 - Service & Parts Manual - 96898...
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18, the alarm does not sound and the machine will continue to lift the platform after the pothole guards are deployed. Adjust or replace the pothole limit switch. 4. Press the drive function select button. Attempt to steer or drive the machine. Page 24 Micro2032 - Service & Parts Manual - 96898...
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6. Repeat this procedure beginning with step 2 for the left pothole guard. 7. Lower the platform to the stowed position, remove the block under the left pothole guard. 8. Turn off the machine. Page 25 Micro2032 - Service & Parts Manual - 96898...
• Result: The overload alarm at the platform controls sound, indicating a normal condition. • Result: The overload alarm at the platform controls does not sound. Calibrate the platform Page 26 Micro2032 - Service & Parts Manual - 96898...
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Extremely dirty conditions may require that the cap be inspected more often. 1. Remove and discard the hydraulic tank breather cap. 2. Install a new cap onto the tank. Page 27 Micro2032 - Service & Parts Manual - 96898...
1. Clean the area around the oil filter. Remove the filter with an oil filter wrench. 2. Apply a thin layer of oil to the new oil filter gasket. Page 28 Micro2032 - Service & Parts Manual - 96898...
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6. Activate and hold the platform up toggle switch. 7. Inspect the filter and related components to be sure that there are no leaks. 8. Clean up any oil that may have spilled. Page 29 Micro2032 - Service & Parts Manual - 96898...
8. Clean up any oil that may have spilled. Properly discard the used oil. 9. Clean the inside of the hydraulic tank using a mild solvent. Allow the tank to dry completely. Page 30 Micro2032 - Service & Parts Manual - 96898...
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Component damage hazard. The pump can be damaged if operated ART_6091 without oil. Be careful not to empty the hydraulic tank while in the WARNING process of filling the hydraulic system. Do not allow the pump to cavitate. Page 31 Micro2032 - Service & Parts Manual - 96898...
Indoor or Outdoor. • Indoor • Select to allow unrestricted height when not exposed to wind. • Outdoor • Select to limit the maximum height when exposed to wind. Page 32 Micro2032 - Service & Parts Manual - 96898...
2. Pedal Switch Disable/Enable Voltage Output 2. Set Option 3. Press Sensor Mode Current Output 4. Pothole Guard Disable/Enable 5. Descent Delay Disable/Enable 6. Motion Alarm Disable/Enable 7. Load Sensing Disable/Enable Page 33 Micro2032 - Service & Parts Manual - 96898...
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1. English 2. Chinese 2. Language 3. Japanese 4. French 6.Other ECU: A5 SW-E700-DL-1_M 3. Revision HMI : A5 SW-E700-DL-1_O 4. Hour Meter Reset 5. Fault History Reset 6. PC Link Page 34 Micro2032 - Service & Parts Manual - 96898...
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If at any time the automatic elevation must be stopped press the Emergency Stop Switch. Page 35 Micro2032 - Service & Parts Manual - 96898...
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The emergency lowering cable must be used. 1. Select the “5. OL Descent High.” 2. Keep the machine in the stowed state. 3. Press the “Enter“ button to save the current valve. Page 36 Micro2032 - Service & Parts Manual - 96898...
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This is set to 10% of max height. 1. Select the “8. Outdoor Limit Height.” 2. Lift the platform the maximum outdoor height. then lower 10%. 3. Press the “Enter“ button to save the current valve. Page 37 Micro2032 - Service & Parts Manual - 96898...
CAN bus of the machine is normal. Check whether the wiring of the motor MC Communication Fault Warning Only controller is normal, check the wiring from the controller to the drive motor. Page 38 Micro2032 - Service & Parts Manual - 96898...
Replace the joystick handle. The joystick is not in the neutral position Joystick Not In Neutral Drive speed limit during power on. Check or replace joystick. Page 39 Micro2032 - Service & Parts Manual - 96898...
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Disregard if not Lithium Lithium battery management system fails, in BMS Fault Disable All Motion order to ensure safety, the control system will prohibit all actions. Disregard if not lithium. Page 40 Micro2032 - Service & Parts Manual - 96898...
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X074 DRIVER SHORTED The coil of the contactor has B+ before it should. Possible motor controller failure. Contactor coil is broken. X075 CONTACTOR DRIVER Coil wiring error. Possible motor controller problem. Page 41 Micro2032 - Service & Parts Manual - 96898...
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The motor encoder is broken. X176 HOME SENS.ERR XX Motor unable to turn. Possible motor controller problem. Check if the brake wiring is short circuit. X177 COIL SHOR. EB. Replace the motor controller. Page 42 Micro2032 - Service & Parts Manual - 96898...
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Power on key switch again. X210 WRONG RAM MEM. After power on, the problem is still there, replace the motor controller. Excessive resistance to motor shaft rotation. X211 STALL ROTOR Motor mechanical problem. Page 43 Micro2032 - Service & Parts Manual - 96898...
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Check the wiring to valve block. X242 OPEN COIL EV. Replace the motor controller. X243 THROTTLE PROG. X244 WARNING SLAVE Check the specific fault of the slave-controller. X245 IQMISMATCHED Replace motor controller. Page 44 Micro2032 - Service & Parts Manual - 96898...
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Replace motor controller. Interference problem, check CAN resistance setting, interference level. X248 NO CAN MSG. For other software setting problems, you need to contact MEC Aerial Work Platforms. X249 CHECK UP NEEDED Change the “CHECK UP DONE” parameter to ON.
This Parts sections consists of illustrated parts sections and is designed to provide you, the customer, with illustrations and the list of associated parts needed to properly maintain the MEC self-propelled aerial work platform. When used in conjunction with the Service section in this manual and the Operator’s Manual (provided separately), this manual will assist you in making necessary adjustments...
Section 13 - Chassis December 2024 Power Unit Module ILLUSTRATION No. Micro2032 Power Unit Module ART_6350 Page 56 Micro2032 - Service & Parts Manual - 96898...
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43576 Straight Fitting Function Manifold (Refer to page 86) 53257 Screw HHCS M08-1.25 × 20 Serrated Flange ZP 43574 Circlips 41037 Bearing 41814 Washer 41813 Hinge Pin REF - Reference Page 57 Micro2032 - Service & Parts Manual - 96898...
Section 13 - Chassis December 2024 Ground Control and Cover Assembly ILLUSTRATION No. 1930SE Ground Control and Cover Assembly ART_5893 Page 58 Micro2032 - Service & Parts Manual - 96898...
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46257 Cover 46313 Ground Control Assembly (Refer to page 60) 53038 WSHR M05 Standard Flat Washer ZP 53043 WSHR M05 Spring Washer ZP 53067 Screw SHCS M05-0.80 × 40 ZP Page 59 Micro2032 - Service & Parts Manual - 96898...
Section 13 - Chassis December 2024 Ground Control Assembly ILLUSTRATION No. Micro26 Ground Control Assembly ART_5870 Page 60 Micro2032 - Service & Parts Manual - 96898...
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Main Board 44693 Display 44795 Decal, Ground Control Panel 41418 Key Switch 91574 41157 Emergency Stop Switch 43632 Red Mushroom Head 43633 Base With 1 NO Contact 44694 EMS Switch Harness Page 61 Micro2032 - Service & Parts Manual - 96898...
Section 15 - Platform December 2024 Main Platform Assembly Main Platform Assembly ILLUSTRATION No. Micro2032 Main Platform Assembly ART_6355 Page 74 Micro2032 - Service & Parts Manual - 96898...
Section 16 - Hydraulic System December 2024 Hydraulic Hoses and Fittings Steer cylinder Function manifold Hose Assembly Adapter Union ILLUSTRATION No. Micro2032 Hydraulic Hoses and Fittings ART_6359 Page 88 Micro2032 - Service & Parts Manual - 96898...
Limit Switch (Lift Down) Function Relay Manifold Controller Motor Fuse Assembly Motor Contactor Controller Charger Motor (Right) Power Switch Battery Motor (Left) Motor Controller ILLUSTRATION No. Micro2032 Electrical Harness ART_6366 Page 90 Micro2032 - Service & Parts Manual - 96898...
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Drive Motor Harness, Left (To serial #20100179) 49175 Drive Motor Harness, Left (From serial #20100180) 46347 Power Harness 49176 Power Harness 49177 Power Harness 49178 Power Harness 49179 Battery Harness Page 91 Micro2032 - Service & Parts Manual - 96898...
Section 17 - Electrical System December 2024 Power to Platform ILLUSTRATION No. 1930SE Power to Platform ART_5909 Page 92 Micro2032 - Service & Parts Manual - 96898...
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Section 17 - Electrical System December 2024 Item Part Number Description Qty. AC Plug (Refer to page 68) 49180 Wire Cable, Platform AC Power 42613 AC Socket REF - Reference Page 93 Micro2032 - Service & Parts Manual - 96898...
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December 2024 Notes Page 96 Micro2032 - Service & Parts Manual - 96898...
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December 2024 Notes Page 97 Micro2032 - Service & Parts Manual - 96898...
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MEC Parts Order Form Phone: 559-842-1523 Fax: 559-400-6723 Email: Parts@mecawp.com Please Fill Out Completely: Date: Ordered By: Account: Your Fax No.: Bill to: Ship to: Purchase Order Number Ship VIA ** All orders MUST have a Purchase Order Number **Fed Ex shipments require Fed Ex account number...
MEC Aerial Platform Sales Corp. and is found upon inspection by MEC Aerial Platform Sales Corp. to be defective in material and/or workmanship. MEC Aerial Platform Sales Corp. shall not be liable for any consequential, incidental or contingent damages whatsoever.
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MEC Aerial Work Platforms 1401 S. Madera Avenue, Kerman, CA 93630 USA Toll Free: 1-877-632-5438 Phone: 1-559-842-1500 Fax: 1-559-842-1520 info@MECawp.com www.MECawp.com...
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