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CD Automation Revo CL User Manual

1ph from 60a to 210a
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USER'S MANUAL
Rev. 05/2011
00014
CD Automation S.r.l.
Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY
Tel +39 0331 577479 – Fax +39 0331 579479
E-Mail:
info@cdautomation.com
Revo
from 60A to 210A
- WEB:
www.cdautomation.com
CL
1Ph

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Summary of Contents for CD Automation Revo CL

  • Page 1 Revo USER’S MANUAL Rev. 05/2011 from 60A to 210A 00014 CD Automation S.r.l. Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY Tel +39 0331 577479 – Fax +39 0331 579479 E-Mail: info@cdautomation.com - WEB: www.cdautomation.com...
  • Page 2 CD Automation srl REVO CL User’s Manual...
  • Page 3 CD Automation srl REVO CL User’s Manual 1 Important warnings for safety .................... 6 2 Note ............................ 7 3 Introduction ........................8 4 Advantages compared with analog thyristor unit ..............8 5 Software Configurator CDA Thyristor configurator software ..........9 6 Quick Start ........................

  • Page 4: Table Of Contents

    CD Automation srl REVO CL User’s Manual 14 Input output signal......................33 14.1 Digital Input 14.1.1 S M1) .......................33 TART ERMINAL 14.1.2 C M1) ....................33 ONFIGURABLE NPUT ERMINAL 14.2 Digital Output (terminal 9-10 of M1) 14.3 Analog Inputs 14.3.1 P M1)....................34...
  • Page 5 CD Automation srl REVO CL User’s Manual CD Automation s.r.l. Controllers, Drives & Automation Via Picasso, 34/36 - 20025 Legnano (MI)- Italia P.I. 08925720156 -Tel. (0331) 577479 - Fax (0331) 579479 Internet : www.cdautomation.com - E-MAIL: info@cdautomation.com Dichiarazione di Conformità...
  • Page 6 CD Automation srl REVO CL User’s Manual 1 Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included.
  • Page 7 Caution: This icon is present in all the operational procedures where the Improper operation can cause damage for the Thyristor unit. CD Automation reserves the right to modify the own products and this manual without any advise. CD-Eng-REVO-CL-1PH-60-210A-Thyristors-Units...
  • Page 8 Load 4 Advantages compared with analog thyristor unit Communication RS485 is a standard feature of REVO CL this allows the use of many information like: current, power, load state and all the parameters for diagnostic and configuration. Ulterior advantages of the digital system vs the analogical is the flexibility and the possibility of implement special characteristics without change the hardware.
  • Page 9 If the Order Code is in line with requirement, then REVO CL has been already configured in Factory and it's ready to use. You need the software only to modify the ordered configuration.
  • Page 10 Attention: this procedure must be carried out by skilled people only. If your REVO CL code is in line with what you really need, then the main configuration is already done by CD Automation and you just need to do the following steps: 1.
  • Page 11 V = Nominal voltage phase to phase I = Nominal current to the load P = Nominal power to the load Open Delta wiring with resistive load (with 3 X REVO CL-1PH) V = Nominal voltage of the load I = Nominal current of the load...
  • Page 12 CD Automation srl REVO CL User’s Manual 8 Identification and Order Code 8.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product.
  • Page 13 CD Automation srl REVO CL User’s Manual 8.2 Order Code CD-Eng-REVO-CL-1PH-60-210A-Thyristors-Units...
  • Page 14 CD Automation srl REVO CL User’s Manual 9 Technical Specifications 9.1 General features: Cover and Socket material: PolymericV2 Utilization Category AC-51 AC-55a AC-55b AC-56A IP Code Method of Connecting Single Phase Load 90:130V 170:265V Auxiliary voltage: 230:345V (10 VA Max)
  • Page 15 CD Automation srl REVO CL User’s Manual 9.5 Environmental installation conditions 0-40°C at nominal current. Over 40°C use the Ambient temperature derating curve. Storage temperature -25°C a 70°C Don’t install at direct sun light, where there are Installation place conductive dust, corrosive gas, vibration or water and also in salty environmental.
  • Page 16 CD Automation srl REVO CL User’s Manual 11 Dimensions and Weight REVO CL 1PH Size W(mm) D(mm) H(mm) Weight (kg) 1PH (60-90A no Fan) 1PH (120-210A with Fan) 11.1 Fixing holes REVO CL 1PH 1PH (60-90A no Fan) 1PH (120-210A with Fan)
  • Page 17 CD Automation srl REVO CL User’s Manual 12 Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: The coil contactor, the relays and other inductive loads must be equipped with opportune RC filter.
  • Page 18 CD Automation srl REVO CL User’s Manual 12.5 Power Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal Description Line Input Phase 1 Load Output Phase 1 12.6 Command Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources.
  • Page 19 Semiconductor fuses are classified for UL as supplemetar protection for semiconductor. They are note approved for branch circuit protection. *² The auxiliary voltage supply of the Revo CL unit must be synchronized with load voltage power • supply. If the Auxiliary Voltage (written on the identification label) is different from Supply Voltage (to the load), use an external transformer as designated.
  • Page 20 CD Automation srl REVO CL User’s Manual 12.8 Connection Diagram for Single-phase Caution: this procedure must be performed only by qualified persons. *1 A suitable device must ensure that the unit can be electrically isolated from the supply, this allows the qualified people to work in safety.
  • Page 21 CD Automation srl REVO CL User’s Manual 13 Control Panel The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the input and output signals and all the configuration parameters .
  • Page 22 CD Automation srl REVO CL User’s Manual 13.1 Scroll the parameters CD-Eng-REVO-CL-1PH-60-210A-Thyristors-Units...
  • Page 23 CD Automation srl REVO CL User’s Manual 13.2 Operator Menu oper oper oper oper Nenu Push simultaneously L/R and F for few seconds to access to the menu ( flashing). • oper Select by arrows then press F. • UP and DOWN : Select by arrows then press F.
  • Page 24 CD Automation srl REVO CL User’s Manual Average voltage output: This parameter show the Average voltage output. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Average  Vout − 1023 1023 R/W voltage Operative Load Voltage: This parameter is used to set in volt the operative voltage of the load.
  • Page 25 CD Automation srl REVO CL User’s Manual Analog/Digital Selection: to set the main reference parameter taken from Analogic or Digital Input Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Analog/Digital  A__d Digital R/W Selection...
  • Page 26 CD Automation srl REVO CL User’s Manual 13.3 Setup Menu Set Nenu Push simultaneously L/R and F for few seconds to access to the menu ( flashing). • Select by arrows then press F. • UP and DOWN : Select by arrows then press F.
  • Page 27 CD Automation srl REVO CL User’s Manual Set FeedBack type: This parameter selects the Feed-back type. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Feed back  FEEd 1024 1024 R/W selection *Default Value if not specified in the Order Code Sample Values and Note ...
  • Page 28 CD Automation srl REVO CL User’s Manual Start Up Displayed Parameter: This parameter select the default output value displayed at the start up of the unit. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Start Up ...
  • Page 29 CD Automation srl REVO CL User’s Manual 13.4 Hardware Menu HArd HArd HArd HArd Nenu Push simultaneously L/R and F for few seconds to access to the menu ( flashing). • Hard Select by arrows then press F. • UP and DOWN : Select by arrows then press F.
  • Page 30 CD Automation srl REVO CL User’s Manual Digital input 1 configuration : This parameter selects the function of digital input. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Digital input 1  CDi1 R/W configuration Sample Values and Note ...
  • Page 31 CD Automation srl REVO CL User’s Manual Serial port Baud Rate : This parameter selects the Baud rate on the serial port. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type  bAud Baud Rate R/W...
  • Page 32 CD Automation srl REVO CL User’s Manual 13.5 Control Panel Led 13.6 Displayed Alarms Alarm on Description Display  Short Circuit on SCR!  Heater Break Alarm!  Current Limit! CD-Eng-REVO-CL-1PH-60-210A-Thyristors-Units...

  • Page 33: Input Output Signal

    14.1.1 Start/Stop (Terminal 3 of M1) This is the start command (Enable) of the REVO CL. If you Remove the Start command the REVO CL thyristor unit will be stopped and the output will return at zero. 14.1.2 Configurable Input (Terminal 4 of M1) This digital input is configured by the parameter ...

  • Page 34: Analog Inputs

    CD Automation srl REVO CL User’s Manual 14.3 Analog Inputs 14.3.1 Primary Input (Terminals 5 and 6 of M1) The REVO M thyristor unit has 2 configurable analog inputs (0÷10V, 4÷20mA, ecc): The primary input for the analog setpoint, the secondary input for the Current Profiler or Ext. Feed-Back.

  • Page 35: Heater Break Alarm And Scr Short Circuit (Hb Option)

    CD Automation srl REVO CL User’s Manual 15 Heater Break alarm and SCR short circuit (HB Option) Caution: to work properly the load must be powered at least about 160msec. The Heater Break circuit read the load resistance with an Internal voltage transducer and Internal current transformer (C.T.), to calculate the resistance (V/I).

  • Page 36: Firing Type

    CD Automation srl REVO CL User’s Manual 16 Firing type Choose an correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements that are defined in the Order Code.

  • Page 37: Delay Triggering With Burst Firing

    CD Automation srl REVO CL User’s Manual bFdt bFdt bFdt bFdt 16.3 Delay Triggering with Burst Firing (DT+BF The Delay Triggering DT firing is used the control a primary of transformer coupled with the normal resistances on the secondary (N.B. don't connect cold resistances on the secondary like: Superkanthal, Molybdenum, Platinum, Tungsten, Quartz Lamp).
  • Page 38 CD Automation srl REVO CL User’s Manual The Burst Firing BF is similar to the Single Cycle, but consecutive cycles ON are selectable between 2 and 255, with input signal equal at 50%. Burst Firing is a method zero crossing that it reduces the electromagnetic interferences because the thyristor switches at zero voltage crossing.

  • Page 39: Current Limit

    User’s Manual 17 Current Limit The Current Limit is available on REVO CL with Phase Angle firing mode only. It control the firing angle of the thyristor to maintain the three RMS current under the set value. When the current exceeds this value, the voltage is decreased up to reach the current limit set.

  • Page 40: Feed-Back Type

    CD Automation srl REVO CL User’s Manual 18 Feed-back type The Feed-back type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. However, if you wish to change the Feed-back type you can use the software configurator or the Control Panel.

  • Page 41: Rs485 Serial Port

    CD Automation srl REVO CL User’s Manual 19 RS485 Serial Port The serial communication port RS485 is available on the Command Terminals. On this port may be done a network up to 127 REVO M. Terminal M1 Description RS485 A...

  • Page 42: Internal Fuse

    CD Automation srl REVO CL User’s Manual 21 Internal Fuse The thyristor unit have internal fuse extrarapid at low I²t for the thyristor protection of against the short-circuits. The Fuses must have I²t 20% less than thyristor's I²t. The warranty of thyristor is null if no proper fuses are used.

  • Page 43: Maintenance

    Warranty does not include products with serial numbers deleted. The faulty product should be shipped to CD Automation at customer’s cost and our Service will evaluate if product is under warranty terms. Substituted parts remain of CD Automation property.
  • Page 44 CD Automation srl REVO CL User’s Manual CD-Eng-REVO-CL-1PH-60-210A-Thyristors-Units...

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