Deltech Fitness DF950 Assembly Manual

Deltech Fitness DF950 Assembly Manual

Cable crossover machine with 200lb weight stacks

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DF950
CABLE CROSSOVER
MACHINE WITH 200LB
WEIGHT STACKS
Assembly Manual
(888) 258-0533
FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY
*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533

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Summary of Contents for Deltech Fitness DF950

  • Page 1 DF950 CABLE CROSSOVER MACHINE WITH 200LB WEIGHT STACKS Assembly Manual (888) 258-0533 FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...
  • Page 2: Box Contents

    QTY 2 BRACKET (PAIR) QTY 2 BASE TUBE OUTSIDE SUPPORT INSIDE SUPPORT QTY 2 TUBE TUBE QTY 2 QTY 2 *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...
  • Page 3 QTY 4 QTY 2 WEIGHT STACK SELECTOR ROD CHROME ROD TOP PLATE PLATES QTY 2 QTY 4 QTY 2 QTY 38 *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...
  • Page 4 QTY 2 MIDDLE TOP POST SIDE TOP POST QTY 1 QTY 2 RUBBER DOUGHNUTS STACK PULLEY QTY 4 BRACKET QTY 2 *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...
  • Page 5 SELECTOR PIN HANDLE GRIP M8 SET SCREW M10 X 25 MM BOLT QTY 2 QTY 2 QTY 4 QTY 8 *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...
  • Page 6: Base Assembly

    BASE ASSEMBLY (NOTE: THE NUTS USED ON THIS TOOLS REQUIRED: BENCH ARE LOCK NUTS, THIS MEANS YOU MUST TIGHTEN THEM DOWN METRIC WRENCHES OR SOCKET SET PAST THE PLASTIC INSERT.) PLEASE SEE BACK PAGE Some components may be pre-installed from the factory (NOTE: THIS DIAGRAM ONLY SHOWS ONE SIDE OF THE CABLE CROSS OVER MACHINE ASSEMBLY.
  • Page 7: Frame Assembly

    FRAME ASSEMBLY SET INSIDE SUPPORT TUBE “D” ON TOP OF LONG BASE FOOT “ R” AND ALIGN THE HOLES WITH THOSE OF THE TRIANGLE FLANGE AND BASE FLANGE. USING M12X70 BOLTS “AA” M12 WASHERS AND M12 LOCKNUT ATTACH TUBE “D” TO BASE ASSEMBLY.
  • Page 8 DOUBLE PULLEY ASSEMBLY NOTE: DOUBLE PULLEY ASSEMBLY MAY BE ASSEMBLED FROM THE FACTORY INSTALL BUSHINGS “II” INTO PULLEY FRAME “H” PRESS REDUCERS “M” INTO HEIGHT SLELCTOR “I” SCREW THE PULL PIN KNOB “L” INTO THE BARREL FOUR TURNS ATTACH DOUBLE PULLEY FLANGE “H” TO HEIGHT SELECTOR “I” WITH M12X 85MM BOLT “DD”...
  • Page 9 LOW PULLEY ASSEMBLY SLIDE DOUBLE PULLEY ASSEMBLY OVER INSIDE SUPPORT TUBE AND LOCK IN PLACE WITH THE PULL PIN USING BOLTS “BB”, WASHERS “HH” AND NUTS “FF” ATTACH THE LOWER PULLEY BRACKETS “C” TO THE INSIDE SUPPORT TUBE. USE BOLT “CC” , M10 WASHERS AND LOCKNUT TO INSTALL PULLEY “MM”.
  • Page 10: Top Support Assembly

    TOP SUPPORT ASSEMBLY ASSEMBLE THE TOP POST ASSEBELY ON THE GROUND BEFORE ATTACHING IT TO THE CABLE CROSS OVER MACHINE. SLIDE HANDLE GRIPS “RR” ONTO PULL UP BAR “B”. PLACE PULL UP BAR CLAMP PLATES “JJ” ON THE GROUND. SET MIDDLE POST “U” AND SIDE POSTS “T” ON CLAMP PLATES “J” THEN POKE M12X70 BOLT “AA”...
  • Page 11: Main Frame Assembly

    MAIN FRAME ASSEMBLY NOTE: THE FOLLOWING STEP WILL REQUIRE TWO PEOPLE ATTACH THE SUPPORT PLATES “K” TO THE FRONT OF THE MACHINE WITH THE M12X70 “AA” BOLTS, “GG” WASHERS, AND “EE” NUTS. GET NUTS HAND TIGHT. NEXT ALIGN THE TWO SIDES OF THE CABLE CROSSOVER MACHINE USING THE TOP SUPPORT ASSEMBELY AND BOLT IT ON HAND TIGHT.
  • Page 12: Stack Assembly

    STACK ASSEMBLY ROLL PIN HERE CHAMFER SCREW THE STACK PULLEY BRACKET “W” INTO THE M12 NUT HALF WAY INTO THE SELECTOR ROD “P” THEN TIGHTEN THE NUT DOWN ONTO THE SELECTOR ROD HAND TIGHT TO LOCK IT INTO PLACE TEMPORARILY. SLIDE THE SELECTOR ROD “P”...
  • Page 13 STACK ASSEMBLY BOTTOM VIEW TOP VIEW START BY SLIDING THE CHROME RODS “O” THROUGH THE RUBBER STOPS “V” AND INTO THE BASE OF THE MACHINE. ONE AT A TIME, SLIDE WEIGHT PLATES “N” FROM THE TOP DOWN THE RODS AND LET THEM REST AT THE BOTTOM SLIDE TOP PLATE “Q”...
  • Page 14 UPPER PULLEY FRAME FIGURE 1 FIGURE 2 FIGURE 1: POKE M12X70 BOLTS “AA” THORUGH “HH” WASHER THROUGH FRONT PLATE “K” INTO ROD SUPPORT “A” REMOVE ALL NUTS AND WASHERS (GG,EE) BUT LEAVE THE BOLTS IN FIGURE 2: SLIDE BACK SUPPORT PLATE “K” ONTO THE BOLTS AND SECURE WITH M12 WASHERS AND NUTS.
  • Page 15 CABLE ROUTING REFRENCE SHEET NOTE: SUPPORT PLATE (K) IS INVISIBLE FOR CLARITY. SUPPORT PLATE (K) MUST BE INSTALLED BEFORE PULLEYS AND CABLE. THIS PAGE IS A REFRENCE GUIDE TO COME BACK TO. THIS GUIDE OUTLINES THE ORDER OF PULLEY AND CABLE INSTALL. PLEASE STUDY AND FLIP TO THE NEXT PAGE...
  • Page 16 PULLEYS 1, 2 & 3 LOOP THE CABLE UNDER PULLEY “1” AND INSTALL THE PULLEY USING THE SHORT M10 BOLT “CC” AND LOCKNUT “FF”. USE A WRENCH TO GET IT SNUG. FEED THE CABLE THROUGH THE SLOT IN SIDE TOP POST “T” OVER PULLEYS “2” AND “3”.
  • Page 17 PULLEY 4 FEED THE CABLE UNDER PULLEY “4” AND INSTALL PULLEY INTO STACK PULLEY BRACKET WITH M10 BOLT “CC”, WASHERS “HH” AND NUT “FF”. FEED THE CABLE BACK UP THROUGH ROD SUPPORT “A” THEN ROUTE IT UP AND OVER THE ROD SUPPORT FEED THE CABLE OUT THE BOTTOM OF THE TOP FRAME.
  • Page 18 UPPER PULLEY FRAME LOOP THE CABLE OVER PULLEY “5” THEN SLIDE THE PULLEY FROM BELOW UP INTO PLACE. ATTACH WITH BOLT “BB” WASHERS “HH” AND NUT “FF” REPEAT THE SAME STEP FOR PULLEY “6”. INSPECT ALL PULLEYS TO MAKE SURE THE CABLE IS IN THE GROOVE OF THE PULLEYS...
  • Page 19 FINISHED CABLE ASSEMBELY NEXT THREAD THE CABLE UNDER PULLEY “7” IN TOWARD THE INSIDE TUBE, THEN UP INSPECT ALL PULLEYS TO MAKE SURE THE CABLE IS IN THE GROOVE...
  • Page 20 FINAL CABLE ADJUSTMENT MAKE SURE THE CABLE HAS NOT FALLELN OFF OF ANY PULLEYS. THE CABLE MUST BE ON EACH PULLEY CORRECTLY TO GET PROPER TENSION. ONCE TENSION IS SET, TIGHTEN SET SCREWS “TT” TO KEEP IT IN PLACE. CABLES STRETCH OVER TIME, YOU MAY NEED TO TIGHTEN THE CABLE IN THE FUTURE TO KEEP THE TENSION CORRECT.
  • Page 21 SELECT THE WEIGHT YOU WANT TO WORKOUT WITH, WITH THE SELECTOR PIN “QQ”. CLIP ON WORKOUT ACCESSORIES LIKE THE INCLUDED HANDLE GRIPS “OO” WITH SNAP HOOKS “KK” AND GET TO WORK.
  • Page 22 THE LOCKNUT GUIDE IF YOUR WEIGHT EQUIPMENT FEELS WOBBLEY AND UNSAFE ALL DELTECH FITNESS IT COULD BE BECAUSE YOU DO PRODUCTS COME WITH NOT HAVE THE LOCKNUT TIGHT LOCKNUTS. LOCKNUTS ARE ENOUGH. LOCKNUTS CAN NOT NUTS WITH A SPECIAL PLASTIC...

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