turck TB L 4FDI-4FDX Series Manual
Safety block i/o modules
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Summary of Contents for turck TB L 4FDI-4FDX Series
- Page 1 Your Global Automation Partner TB…-L…-4FDI-4FDX Safety Block I/O Modules Safety Manual - Translation...
- Page 2 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 3: Table Of Contents
Table of Contents About this manual .......................... 5 Scope.......................... 5 Explanation of symbols used.................. 5 Additional documents .................... 6 For your safety ............................. 7 General safety notes...................... 7 Residual risks (EN ISO 12100:2010) ................ 7 Warranty and liability...................... 7 Notes on Ex protection .................... 7 Ex approval requirements for use in Ex area .............. 8 Safety Integrity Level/Performance Level/Category.............. 9 Product description ......................... - Page 4 National and international directives and standards .......... 40 14.2 Cited standards ...................... 40 15 Appendix: approvals and markings ..................... 41 16 Turck subsidiaries — contact information.................. 42 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 5: About This Manual
EN ISO 13849-1 and IEC 61508. Other issues are not considered. All instructions must be followed in order to assure functional safety. Always make sure that this is the latest version of the safety manual at www.turck.com. The German version is considered the definitive document. Every care was taken in the produc- tion of the translations of this document. -
Page 6: Additional Documents
The following additional documents are available online at www.turck.com: Data sheet Declarations of conformity (current versions) Approvals Notes on Use in Ex zone 2 and 22 (100022986) Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 7: For Your Safety
The product is designed according to state-of-the-art technology. However, residual risks still exist. Observe the following warnings and safety notices to prevent damage to persons and property. Turck accepts no liability for damage caused by failure to observe these warning and safety notices. -
Page 8: Ex Approval Requirements For Use In Ex Area
Do not install the device in areas critically exposed to UV light. Prevent risks caused by electrostatic charge. Protect unused connectors with dummy plugs to ensure protection class IP67. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 9: Safety Integrity Level/Performance Level/Category
Safety Integrity Level/Performance Level/Category The devices are rated for applications rated to: SIL3 according to EN 61508 and EN 62061 Category 4/PLe according to EN ISO 13849-1 02.00 | 2022/07... -
Page 10: Product Description
The use in Zone 0 and Zone 1 Modifications to the device The device must not be modified either constructionally or technically. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 11: Device Overview
Device overview TBPN-L…-4FDI-4FDX yellow 38.8 [1.53] 30.2 [1.19] 24 [0.95] Ø 6.3 [0.25] Ø 6.3 [0.25] 6 [0.24] 60.4 [2.38] 218 [8.58] 230.4 [9.07] mm [Inch] Fig. 1: TBPN-L5-4FDI-4FDX yellow 30.2 [1.19] 34.8 [1.37] 24 [0.95] Ø 6.4 [0.25] Ø 6.3 [0.25] 6 [0.24] 60.4 [2.38] 217.9 [8.58]... - Page 12 34.8 [1.37] 24 [0.95] Ø 6.4 [0.25] Ø 6.3 [0.25] 6 [0.24] 60.4 [2.38] 217.9 [8.58] 230.4 [9.07] Fig. 5: TBIP-LL-4FDI-4FDX Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 13: Type Label
4.2.1 Type label TBPN-L5-4FDI-4FDX Ident-No.: 100001826 Hans Turck GmbH & Co. KG D-45466 Mülheim a. d. Ruhr Charge code: www.turck.com YoC: Made in Germany Fig. 6: Type label – TBPN-L5-4FDI-4FDX TBPN-LL-4FDI-4FDX Ident-No.: 100029878 Hans Turck GmbH & Co. KG D-45466 Mülheim a. d. Ruhr Charge code: www.turck.com... -
Page 14: Switches And Connectors
FDX14/15, safety-related in-/output Address F-Address Rotary coding switch for address setting for PROFIsafe (F-address setting) Ethernet 1 Ethernet 2 Functional earth Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 15 TBIP-L4-4FDI-4FDX/TBIP-L5-4FDI-4FDX Meaning Power IN TBIP-L4-4FDI-4FDX: 4-pin TBIP-L5-4FDI-4FDX: 5-pin Power OUT TBIP-L4-4FDI-4FDX: 4-pin TBIP-L5-4FDI-4FDX: 5-pin FDI0/1, safety-related input FDI2/3, safety-related input FDI4/5, safety-related input FDI6/7, safety-related input FDX8/9, safety-related in-/output Address FDX10/11, safety-related in-/output FDX12/13, safety-related in-/output FDX14/15, safety-related in-/output IP address Rotary coding switch for address setting (last byte of the IP address for the safe function unit) Ethernet 1...
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Page 16: Block Diagram
C5/X5 FDI3 FDX11 FDI4 FDX12 C2/X2 C6/X6 FDI5 FDX13 FDI6 FDX14 C3/X3 C7/X7 FDI7 FDX15 Fig. 12: Block diagram – TBIP-L…-4FDI-4FDX Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 17: Safety Function
Safety function The TB…-L…-4FDI-4FDX provide four safe digital SIL3 inputs (FDI) and four SIL3-connectors (FDX), configurable as in- or outputs. The following devices can be connected to the safety inputs: 1- and 2-channel safety switches and sensors Contact based switches, e.g. emergency switches, protective door switches Sensors with OSSD switching outputs Antivalently switching OSSD sensors The four safe SIL3 outputs can be used PP- or PM-switching. -
Page 18: Safety Planning
CIP Safety > local output 25 ms EN 61508 Local input > CIP Safety 20 ms Local input <> local output 35 ms Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 19: Operating Instructions
„ Execute a functional test every 12 months. „ Do not repair devices. If problems occur with regard to functional safety, Turck must be notified immediately and the devices must be returned immediately to: Hans Turck GmbH & Co. KG Witzlebenstraße 7... -
Page 20: Mounting
Mount and screw the housing cover according to the following figure. The tightening torque for the screws is 0.5 Nm. Fig. 13: Mounting the device in protection housing TB-SG-L Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 21 Mounting onto a mounting plate NOTICE Mounting on uneven surfaces Device damage due to stresses in the housing „ Fix the device on a flat mounting surface. „ Use two M6 screws to mount the device. The device can be screwed onto a flat mounting plate. „...
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Page 22: Connecting
Danger to life due to connection failures „ Use loads with mechanical or electrical inertia. Positive and negative test pulses have to be tolerated. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 23: Addressing - Tbpn-L
7.1.3 Addressing – TBPN-L…-4FDI-4FDX Setting the F address via rotary coding switches „ Open the cover above the switches. „ Set the F address via the three rotary coding switches under the cover at device. „ Execute a power cycle. Memory F-Address x 100... - Page 24 Write the new IP address, the subnet mask and the default gateway via Submit into the device. Fig. 16: Webserver – Network configuration TBPN-L…-4FDI-4FDX Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 25: Addressing - Tbip-L
The first three bytes of the Main IP address can be set via the device's web server (IP address in delivery state: 192.168.1.254). The last byte of the IP address Main IP address can either be set via the rotary coding switches at the device, via the Turck Service Tool or via the web server. NOTE Turck recommends setting the IP address via the rotary coding switches (Static Rotary) on the device. - Page 26 Write the new IP address, the subnet mask and the default gateway via Submit into the device. Fig. 18: Webserver – Network configuration TBIP-L…-4FDI-4FDX Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
- Page 27 Setting the Secondary IP Address via the web server The Secondary IP Address is not used in the device and should always be set to 0.0.0.0. Fig. 19: Web server – setting the Secondary IP Address 02.00 | 2022/07...
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Page 28: Web Server - Login
(included in delivery). When a device is replaced, the device configuration can be transferred to another device using the memory chip. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 29: Operating
Operating 7.2.1 LED displays The device has the following LED indicators: Power supply Group and bus errors Status Diagnostics LED PWR Meaning No voltage connected or under voltage at V1 Green Voltage V1 and V2 OK No valid state, device switches to the safe state Red/green No valid state, device switches to the safe state LED 0…7... - Page 30 Green/red flashing During start-up: device is in self test During operation: network access error detected, communication failed (Communication Faulted State) Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 31: Output Error Behavior
7.2.2 Output error behavior In case of an error a switched-off output can be switched on for ≤ 1 ms. 7.2.3 Decommissioning The decommissioning is described in the user manual. TBPN-L…-4FDI-4FDX (100004768) TBIP-L…-4FDI-4FDX (100004778) 02.00 | 2022/07... -
Page 32: Appendix: Wiring Diagrams
4 BN = 24 VDC V1 5 WH = 24 VDC V2 Fig. 25: Pin assignment voltage supply connectors, 7/8", 5-pin Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 33: Safety Inputs (Fdi)
TB…-LL-… 1 = 24VDC V1 2 = GND V2 3 = GND V1 4 = 24VDC V2 Fig. 26: Pin assignment voltage supply connectors, M12, 5-pin Safety inputs (FDI) 1 = V 1/T1 2 = FDI (T2) 3 = GND (V1) 4 = FDI (T1) 5 = T2 Fig. 27: Pin assignment C0…C3 or X0…X3, FDI... -
Page 34: Appendix: Switching Examples
Connection example: Banner STB Touch Note: „ To avoid errors, do not use 5-pin cables to the sensor. Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 35: Outputs
Changes to the preset properties of the inputs directly affect the performance level to be achieved. For more information, see the online help of the Turck Safety Configurator. Outputs NOTE Any change in the test pulse interval of the outputs will change the performance level. -
Page 36: Appendix: Designations And Abbreviations
Safety characteristic data updated Chapter "Addressing" supplemented ”Appendix: directives and standards” added ”Appendix: approvals and markings” added Technical data supplemented Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 37: Appendix: Technical Data
Appendix: technical data Devices TBPN-L5-4FDI-4FDX 100001826 According to device labeling TBPN-LL-4FDI-4FDX 100029878 According to device labeling Devices TBIP-L5-4FDI-4FDX 100001828 According to device labeling TBIP-L4-4FDI-4FDX 100001827 According to device labeling TBIP-LL-4FDI-4FDX 100027259 According to device labeling Power supply V1 (incl. electronics supply) 24 VDC 24 VDC, only through connected Current feedthrough... - Page 38 The user have to provide an additional overcurrent protection on site. Times Internal delay time (for calculating the watch- 10 ms dog time) Response times See Safety Characteristic Data [} 18] Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com...
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Page 39: Derating
General technical data Max. cable length Ethernet 100 m (per segment) Sensor/actuator 30 m Dimensions (W × L × H) 60.4 × 230.4 × 39 mm Operating temperature -40 °C… +70 °C Storage temperature -40 °C… +85 °C Operating altitude Max. -
Page 40: Appendix: Directives And Standards
EN ISO 12100:2010 Safety of machinery - General principles DIN EN ISO 12100:211-03 for design - Risk assessment and risk re- duction Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... -
Page 41: Appendix: Approvals And Markings
Ex ec IIC T4 Gc TÜV 20 ATEX 264795 X ÉII 3 D Ex tc IIIC T115 °C Dc UKEX approval no.: TURCK Ex-20002HX IECEx approval no.: Ex ec IIC T4 Gc IECEx TUN 20.0010X Ex tc IIIC T115 °C Dc Ambient temperature T .: -25 °C…+60 °C... -
Page 42: Turck Subsidiaries - Contact Information
Turck Banner Malaysia Sdn Bhd Unit A-23A-08, Tower A, Pinnacle Petaling Jaya, Jalan Utara C, 46200 Petaling Jaya Selangor www.turckbanner.my Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com... - Page 43 Mexico Turck Comercial, S. de RL de CV Blvd. Campestre No. 100, Parque Industrial SERVER, C.P. 25350 Arteaga, Coahuila www.turck.com.mx Netherlands Turck B. V. Ruiterlaan 7, NL-8019 BN Zwolle www.turck.nl Austria Turck GmbH Graumanngasse 7/A5-1, A-1150 Wien www.turck.at Poland TURCK sp.z.o.o.
- Page 44 Over 30 subsidiaries and over 60 representations worldwide! 100004771 | 2022/07 100004771 www.turck.com...
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